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Exact x Forestall – Fertigung

Service provider for quality control, sorting, rework and production support in Europe

Exact x Forestall Logo

Exact Forestall Sp. z o.o.

Częstochowa (PL) · Further locations in 13 countries, including Germany, Czech Republic, Spain, Turkey, ChinaNew on Amplifa

More than 20 yearsMarket presence
More than 7,000Employees (quality-control inspectors and operators)
13Countries with locations
Almost 1,000supported production plants

About Exact x Forestall

Exact x Forestall (formerly Exact Systems) is an internationally active provider of quality, production and logistics services headquartered in Częstochowa (Poland). The company supports production plants with inspection and sorting (Sorting x Rework), final product control, containment services, on-site residency, automated optical inspection (AOI), machine vision solutions, engineering, process outsourcing, warehousing and logistics, as well as HR services such as temporary staffing and recruitment. The focus is on prevention: risk minimization, cost optimization and long-term operational stability for customers. Over two decades, the group has supported production in almost 1,000 plants in 13 countries and works with leading companies from the automotive, electronics, consumer goods and heavy machinery industries. The group is certified to ISO 9001, ISO 14001, ISO 45001 and TISAX; the defence division Exact x Forestall Defence additionally holds AQAP-2110 certification.

Site
42-217 Częstochowa
Processes
Sorting x Rework, Final Product Control, 3CPR Procedure, Residency, Automated Optical Inspection, Containment Services, Retrofit, xScan
Materials
Sorting x Rework, Final Product Control, Automated Optical Inspection, Machine Vision, 3CPR Procedure, Residency, Containment Services, Engineering
Certificates
ISO 9001, ISO 14001, ISO 45001, TISAX, AQAP 2110 (Exact x Forestall Defence), EcoVadis Silver Medal, AQAP 2110
Employees
more than 7,000
Industries
Automotive, New Mobility, Consumer Goods, Heavy Industry, Electronics, Healthcare
  1. 01

    Quality Control / Sorting x Rework

  2. 02

    Final Product Control

  3. 03

    Containment / Residency

  4. 04

    Automated Optical Inspection / Machine Vision

  5. 05

    Engineering / Process Outsourcing

  6. 06

    Warehousing & Logistics

  7. 07

    HR Services

Services and Technologies

QC

Sorting x Rework

Inspection, sorting and rework for permanently resolving quality problems after delivery.

FPC

Final Product Control

Final inspection of finished products before shipment.

AOI

Automated Optical Inspection

Automated optical testing for defect detection.

MV

Machine Vision

Machine vision for streamlining production processes and defect prevention.

3CPR

3CPR Procedure

Established procedure within the scope of quality control.

RES

Residency

Personnel on site at the customer for continuous quality monitoring.

CON

Containment Services

Containment of defective parts to prevent customer line stoppages.

ENG

Engineering

Technical and process-related support including retrofit.

WH

Warehousing & Logistics

Storage and logistics as a complement to quality services.

HR

HR Services

Production support, temporary staffing and recruitment for production personnel.

Locations

Standort Częstochowa

Częstochowa

PL

Head office

Range of Services

Quality control and sorting
Quality control and sortingSorting x Rework · Automotive
Automated optical inspection
Automated optical inspectionAOI / Machine Vision · Electronics
Production support
Production supportProcess Outsourcing · Heavy Machinery

Inside the production

Quality assurance in the production environment
Quality assurance in the production environment
Team Exact x Forestall
Team Exact x Forestall
Careers at Exact x Forestall
Careers at Exact x Forestall

Industries

AutomotiveNew MobilityConsumer GoodsHeavy IndustryElectronicsHealthcareDefence

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sorting x ReworkTesting–––––
Final Product ControlTesting–––––
3CPR ProcedureTesting–––––
ResidencyTesting–––––
Automated Optical InspectionTesting–––––
Containment ServicesTesting–––––
RetrofitEngineering–––––
xScanTesting–––––
EngineeringEngineering–––––
Process outsourcingAssembly–––––
Warehousing x LogisticsOther–––––
Machine vision (technology for defect detection in production processes)Testing–––––

Additional services

Quality Control / Sorting & ReworkFinal Product Control3CPR ProcedureResidencyAutomated Optical InspectionContainment ServicesRetrofitxScanEngineeringProcess OutsourcingWarehousing & LogisticsHR ServicesProduction SupportTemporary Agency WorkRecruitmentMachine VisionAudits & ConsultingTraining

Quality and Certifications

The company operates an integrated management system and is certified to ISO 9001, ISO 14001 and ISO 45001; TISAX governs information security. Exact x Forestall Defence additionally holds AQAP 2110 and an NCAGE registration; in 2026 the EcoVadis Silver Medal was awarded.

EvidenceCzęstochowa
ISO 9001
ISO 14001
ISO 45001
TISAX
AQAP 2110
EcoVadis Silver Medal

History

  1. Founded as Exact Systems; over two decades of supporting production in almost 1,000 plants in 13 countries.

  2. Renamed to Exact x Forestall; expansion of the service portfolio to include engineering, machine vision and digital tools (xExtranet, xPeople).

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