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Machining and complete machine assemblies: turned and milled parts from prototype to series production

EX

exacta Präzisionstechnik GmbH

32760 Detmold (Lise-Meitner-Straße 10) · GermanyNew on Amplifa

1998Founded
33Employees (approx. 30 skilled workers, 3 apprentices)
1Location in Detmold
ISO 9001 since 10/2013Certification
Prototype to seriesLot sizes

About exacta Präzisionstechnik

exacta Präzisionstechnik GmbH was founded in 1998 in Detmold as a two-man operation and today employs around 30 skilled workers as well as three apprentices. The company performs machining on modern CNC and conventional machines: turned and milled parts as well as spare parts are produced from almost all materials commonly used in mechanical engineering. In addition, exacta manufactures complete machine assemblies from prototype to series production, including planning, production preparation and assembly; on request, final assembly is carried out directly on site at the customer's machine. Upstream and downstream operations such as heat treatment, welding and surface coating are part of the service offering. Customers come from mechanical and plant engineering, medical technology, metrology, automotive engineering and pressure equipment manufacturing. Since October 2013 the company has been certified to ISO 9001.

Site
Detmold
Processes
Machining production (CNC and conventional milled and turned parts, spare parts manufacturing), Milling, Turning, Sawing, Manufacture of complete machine assemblies from prototype to series (turned and milled parts,, Heat treatment (upstream/downstream work as a service, outsourced), Welding (upstream/downstream work as a service, outsourced), Surface coating (upstream/downstream work as a service, outsourced)
Materials
Mechanical engineering materials (unspecified, 'almost all materials commonly used in mechanical, Materials commonly used in mechanical engineering (general), CNC milling, CNC turning, Sawing, Heat treatment, Welding, Surface coating
Certificates
ISO 9001, AD 2000 / Pressure Equipment Directive (marking transfer TÜV NORD)
Founded
1998
Employees
33
Industries
Mechanical and plant engineering, Medical technology, Metrology, Automotive engineering, Pressure equipment manufacturing, Pressure equipment manufacturing (AD 2000 / Pressure Equipment Directive)
  1. 01

    Planning and production preparation

  2. 02

    Sawing

  3. 03

    CNC turning

  4. 04

    CNC milling

  5. 05

    Heat treatment (outsourced)

  6. 06

    Welding (outsourced)

  7. 07

    Surface coating (outsourced)

  8. 08

    Sub-assembly

  9. 09

    Final assembly at the customer's site

Materials and Processes

ZERSP

Materials commonly used in mechanical engineering (general)

Machining of almost all materials commonly used in mechanical engineering on CNC and conventional machines.

CNC-Fräsen

CNC milling

Nine machining centers including 5-axis machining (HAAS UMC-750, B+C axis) with a working area up to X 1626 mm.

CNC-Drehen

CNC turning

Five CNC lathes with driven tools up to a turning diameter of 465 mm and a turning length of 1050 mm.

SB

Sawing

CNC bandsaw automatic MEP Shark 281NC for cutting to size.

WB

Heat treatment

Upstream and downstream work as a service within the scope of complete machining.

SCHW

Welding

Outsourced service for complete machine assemblies.

OBER

Surface coating

Outsourced service as part of the complete service offering.

Locations

Detmold

DE

Headquarters and production

Lot size
Prototype to series
Materials
Almost all materials commonly used in mechanical engineering

Industries

Mechanical and plant engineeringMedical technologyMetrologyAutomotive engineeringPressure equipment manufacturingPressure equipment manufacturing (AD 2000 / Pressure Equipment Directive)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining production (CNC and conventional milled and turned parts, spare parts manufacturing)Machining––––Almost all materials commonly used in mechanical engineering
MillingMachining––––Almost all materials commonly used in mechanical engineering
TurningMachining––––Almost all materials commonly used in mechanical engineering
SawingMachining––––Almost all materials commonly used in mechanical engineering
Manufacture of complete machine assemblies from prototype to series (turned and milled parts,Assembly–––Prototype – Series–
Heat treatment (upstream/downstream work as a service, outsourced)Heat treatment–––––
Welding (upstream/downstream work as a service, outsourced)Joining–––––
Surface coating (upstream/downstream work as a service, outsourced)Surface treatment–––––
Quality assurance / ISO 9001 certified (since October 2013)Inspection–––––

18 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis machining center (B+C axis)HAAS UMC-7501X 762, Y 508, Z 508 mm–Detmold
Machining centerHAAS VF-2SSYT1X 762, Y 508, Z 508 mm; 24-station tool changer–Detmold
Machining centerHAAS VF61X 1626, Y 816, Z 762 mm; 50-station tool changer–Detmold
Machining centerHAAS VF21X 762, Y 406, Z 508 mm; 20-station tool changer–Detmold
Machining centerWemas VZ 750-Century1X 750, Y 500, Z 500 mm; 20-station tool changer–Detmold
Machining centerPOSmill C 10501X 1050, Y 530, Z 630 mm; 30-station tool changer–Detmold
Machining centerPOSmill C 8001X 800, Y 520, Z 550 mm; 24-station tool changer–Detmold
Machining centerHaas SuperMinimill1X 406, Y 305, Z 254 mm; 20-station tool changer–Detmold
Machining centerHartford MVP 112X 1100, Y 600, Z 630 mm; 30-station tool changer–Detmold
Milling machine (training machine)Deckel (FP3) FP3 with Heidenhain control1––Detmold
CNC latheDMG CTX-5501Turning diameter 465 mm, turning length 1050 mm; 12 driven tools–Detmold
CNC latheHyundai L230LMA1Turning diameter up to 310 mm, turning length up to 520 mm; 12 driven tools–Detmold
CNC latheGildemeister CTX beta 5001Turning diameter 410 mm, turning length 550 mm; 12 driven tools–Detmold
CNC latheHyundai E160A1Turning diameter up to 280 mm, turning length up to 300 mm–Detmold
CNC latheGildemeister NEF4001Turning diameter up to 270 mm, turning length up to 500 mm–Detmold
Lathe (training machine)Weiler C351––Detmold
Conventional lathes (several, various)––––Detmold
CNC bandsaw automaticMEP Shark 281NC1––Detmold

Additional services

Machining production (turning, milling)Spare parts manufacturingManufacture and assembly of complete machine assemblies (prototype to series production)Final assembly at the customer's siteHeat treatmentWeldingSurface coatingPlanning and production preparationApprentice training

Quality

Since October 2013, exacta Präzisionstechnik GmbH has been certified to ISO 9001. By means of an agreement with TÜV NORD, the company is permitted to transfer material designations in accordance with the AD 2000 rule set and the Pressure Equipment Directive.

EvidenceDetmold
ISO 9001
AD 2000 / Pressure Equipment Directive (marking transfer TÜV NORD)

History

  1. 1998

    Founded as a two-man operation in Detmold

  2. 2013

    Certified to ISO 9001 since October 2013

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