Manufacturer of EDM and HSC machine tools for precision machining including automation, service and trial machining
Exeron GmbH
Oberndorf (Headquarters) · WolfratshausenNew on Amplifa
Machine tools from exeron
exeron GmbH, headquartered in Oberndorf, develops and manufactures machine tools for electrical discharge machining (EDM) and high-speed cutting (HSC). The portfolio includes 3- and 5-axis HSC milling machines such as the models HSC 300/3, HSC 600/3, HSC MP7/3 and HSC MP11 as well as die-sinking EDM machines of the EDM series with up to 6 simultaneous axes, e.g. for the machining of turbine blades. The offering is complemented by automation solutions with pallet and electrode changers, linear robots, job management systems as well as 3D coordinate metrology from Zeiss. In addition to trial machining to customer specifications, exeron offers training, application consulting, machine service, the remote maintenance solution exosupport, spare parts shipping as well as retrofit and fully overhauled used machines (Second Life Machine). Typical fields of application are tool and mold making, medical technology, aerospace, energy and turbines, automotive, the semiconductor industry as well as luxury and consumer goods. Reference customers include, among others, B. Braun – Aesculap, MBFZ Toolcraft and 3D-Schilling. Sales partners and service locations make the machines available worldwide.
- Site
- Oberndorf
- Processes
- HSC milling (high-speed cutting), Electrical discharge machining (EDM, die sinking), Jig grinding, Measurement (3D coordinate measurement), Trial machining to customer specification, Automation/job management systems (cell control systems, robotics integration), Trial machining, Training
- Materials
- Graphite, Precious and non-ferrous metals, Ceramics, High-strength materials (aerospace), Steel (hard machining), Carbide
- Certificates
- Integrated laser measuring systems, 3D coordinate metrology (Zeiss), Linear encoders with 0.01 µm resolution
- Industries
- Tool and mold making, Medical technology, Aerospace, Energy & Turbines, Automotive, Luxury & Consumer goods
- 01
Engineering and development
- 02
Manufacture of EDM and HSC machines
- 03
Integration of automation and job management
- 04
Quality measurement (3D coordinate metrology)
- 05
Trial machining and application consulting
- 06
Service, remote maintenance, spare parts, retrofit
Machinable materials
Graphite
Machining of graphite electrodes on HSC milling machines with optional high-performance extraction.
Steel (hard machining)
Hard machining of steel with high-frequency spindles for tools from Ø 0.2 mm.
Precious and non-ferrous metals
Machining for watchmaking and the jewelry industry with cutting oil or aerosol dry lubrication.
Ceramics
Machining on high-speed milling machines, among other things for parabolic mirrors.
Carbide
Die-sinking EDM for materials that are difficult to mill.
Locations
Oberndorf
DEHeadquarters / Manufacturing
- Part weight / size
- max. 1000 kg workpiece weight (HSC MP11)
- Lot size
- Single-part production through automated cells
- Materials
- Steel, graphite, precious and non-ferrous metals, ceramics, carbide
- HSC 300/3 3-axis HSC milling machine
- HSC 600/3 3-axis HSC milling machine
- HSC MP7/3 micro-precision milling machine
- HSC MP11 3-axis HSC milling machine
- EDM 310 die-sinking EDM machine with 20-fold electrode changer
- EDM 312 die-sinking EDM machine
- EDM 313 die-sinking EDM machine with AWEX 50/5
- HSC 600 5-axis milling machine with AWEX 50/5
- Zeiss Contura 3D coordinate measuring machine
- Zeiss Duramax measuring machine
- ERSL linear robot
Wolfratshausen
DEBranch office (DE products)
Machines and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| HSC milling (high-speed cutting)Machining | – | – | 1000 kg (HSC MP11) | – | Steel (hard machining), Graphite, Precious and non-ferrous metals, Ceramics |
| Electrical discharge machining (EDM, die sinking)Machining | – | – | – | – | Steel, Carbide |
| Jig grindingMachining | – | – | – | – | – |
| Measurement (3D coordinate measurement)Testing | – | – | – | – | – |
| Trial machining to customer specificationEngineering | – | – | – | – | – |
| Automation/job management systems (cell control systems, robotics integration)Assembly | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3-axis HSC milling machine | exeron HSC 300/3 | – | Travel range 550 x 340 x 355 mm | – | Oberndorf |
| 3-axis HSC milling machine | exeron HSC 600/3 | – | Travel range 585 x 550 x 400 mm | – | Oberndorf |
| 3-axis HSC milling machine (micro-precision) | exeron HSC MP7/3 | – | Working area 640 x 340 x 400 mm | – | Oberndorf |
| 3-axis HSC milling machine | exeron HSC MP11 | – | Working area 800 x 900 x 540 mm, max. workpiece weight 1000 kg | – | Oberndorf |
| Die-sinking EDM machine (EDM) | exeron EDM 312 | – | – | – | – |
| Die-sinking EDM machine (EDM) | exeron EDM 310 | – | with 20-fold electrode changer | – | – |
| Die-sinking EDM machine (EDM) | exeron EDM 313 | – | with AWEX 50/5 | – | – |
| 5-axis HSC milling machine | exeron HSC 600 | – | with AWEX 50/5 changer | – | – |
| 6-axis simultaneous EDM machining (EDM series) | exeron | – | for turbine blades | – | – |
| 3D coordinate measuring machine | Zeiss Contura | – | – | – | – |
| Measuring machine (presetting and quality measurement) | Zeiss Duramax | – | – | – | – |
| Linear robot | exeron ERSL | – | Rail length 8 m (reference) | – | – |
Additional services
Reference customers
Quality
Manufacturing is supported by Zeiss metrology (Contura 3D coordinate measuring machines, Duramax for presetting and quality measurement) as well as highly precise integrated laser measuring systems for tool measurement. Linear encoders with a resolution of 0.01 µm ensure part accuracy.
| Evidence | Oberndorf |
|---|---|
| Integrated laser measuring systems | |
| 3D coordinate metrology (Zeiss) | |
| Linear encoders with 0.01 µm resolution |