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EXPRESSO – Fertigung

Manufacturer of hand trucks, lifting and transport systems as well as luggage and securing systems for logistics and industry

EXPRESSO Logo

EXPRESSO Deutschland GmbH & Co. KG

KasselNew on Amplifa

1939Founded
>130Employees
3.2 millionHand trucks in use
KasselHeadquarters plant
>30Sales countries

About EXPRESSO

EXPRESSO is a family-owned company founded in 1939 and based in Kassel. For more than 80 years it has been developing solutions for transporting, lifting and handling loads. The product range includes hand trucks and stacking trucks based on a modular kit system, lifting aids such as lift2move, touch2move and Balancelift including a cleanroom variant, luggage trolleys for travel luggage logistics, and securing systems for swap bodies and trucks. Manufacturing takes place at the Kassel headquarters plant, among other things with precision-milled shovel blades made of special alloy and assembly processes under strict quality assurance. High-strength aluminium alloys, stainless steel, glass-fibre-reinforced plastics, polyurethane and Exlan plastic are used. Since January 2025, a ten-year warranty against material and manufacturing defects has applied to many standard hand trucks. The products are distributed via sales partners in more than 30 countries worldwide; customers include Hailo Wind Systems, Gigaset, Zwilling and JUNG.

Site
Kassel
Processes
Manufacture of hand trucks and stacking trucks (modular kit system), Assembly of lifting and transport systems (lifting aids lift2move, touch2move, Balancelift), Precision milling of shovel blades made of special alloy (in-house production), Product development and special solutions (customer- and industry-specific solutions), Service and maintenance concepts, Consulting by field staff and product experts, Spare parts and wear parts supply (webshop), Development of customer-specific special solutions
Materials
High-strength aluminium alloy (oval tube frame), Stainless steel (clamps), Glass-fibre-reinforced plastic (main load areas, cross connectors), Polyurethane (AIRLEX wheel), Exlan plastic (anti-slip runners), Special alloy (shovel blade, precision-milled), High-strength aluminium alloy (oval tube), Stainless steel clamps
Certificates
Certifications/Awards
Founded
1939
Employees
>130
Industries
Logistics and intralogistics, Wind energy, Electronics/telecommunications, Household goods/knife manufacturing, Electrical installation, Travel/luggage logistics
  1. 01

    Engineering and product development

  2. 02

    Precision milling (shovel blades)

  3. 03

    Assembly at the Kassel headquarters plant

  4. 04

    Quality assurance

  5. 05

    Service, spare parts and wear parts supply

Materials and Processes

Al

High-strength aluminium alloy (oval tube)

Frame of the hand trucks, 50 percent lighter than steel, load capacity up to 300 kg.

Edelstahl

Stainless steel clamps

Double clamps permanently protected in the main load areas.

GFK

Glass-fibre-reinforced plastic

Main load areas and cross connectors for permanent load-bearing capacity.

PU

Polyurethane (AIRLEX wheel)

Non-marking wheel with microcellular air bubbles and five times the service life.

Exlan

Exlan plastic

Anti-slip runners that protect the aluminium inclined runners during stair transport.

Spezialleg.

Special alloy

Precision-milled, closely profiled shovel blades from in-house production.

Sites

Kassel

DE

Headquarters plant / head office (assembly, quality assurance)

Materials
Aluminium, stainless steel, GFRP, polyurethane, Exlan

Components

Hand truck (modular kit system)
Hand truck (modular kit system)Assembly · Logistics and intralogistics
Lifting aid lift2move
Lifting aid lift2moveAssembly · Industry
Lifting aid / Balancelift
Lifting aid / BalanceliftAssembly · Wind energy
Luggage trolley Travel
Luggage trolley TravelAssembly · Travel luggage logistics

Inside the production

About EXPRESSO
About EXPRESSO
Service and Maintenance
Service and Maintenance
TOP 100 seal
TOP 100 seal

Industries

Logistics and intralogisticsWind energyElectronics/telecommunicationsHousehold goods/knife manufacturingElectrical installationTravel/luggage logisticsMunicipal

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of hand trucks and stacking trucks (modular kit system)Assembly––––high-strength aluminium alloy, stainless steel, glass-fibre-reinforced plastic, polyurethane, Exlan plastic
Assembly of lifting and transport systems (lifting aids lift2move, touch2move, Balancelift)Assembly–––––
Precision milling of shovel blades made of special alloy (in-house production)Machining––––special alloy
Product development and special solutions (customer- and industry-specific solutions)Engineering–––––

Additional services

Service and maintenance conceptsConsulting by field staff and product expertsSpare parts and wear parts supply (webshop)Development of customer-specific special solutionsProduct finder for product selection

Reference customers

Hailo Wind Systems GmbH & Co. KGGigaset Communications GmbHZWILLING J.A. Henckels Deutschland GmbHAlbrecht JUNG GmbH & Co. KG

Quality

The assembly processes at the Kassel headquarters plant are subject to strict quality assurance; they form the basis for the ten-year warranty on hand trucks and stacking trucks. A clearly structured process with certified regional suppliers ensures rapid defect rectification and high product availability.

EvidenceKassel
Certifications/Awards

History

  1. 1939

    Founding year of the company; for more than 80 years solutions for transporting, lifting and handling

  2. 2025

    Introduction of a ten-year warranty for many standard hand trucks

  3. 2026

    Received the TOP 100 seal and TOP 100 Award with commendation by Christian Wulff; trade fair appearances at LOGISTICS & AUTOMATION Hamburg and the Cologne Hardware Fair (Eisenwarenmesse)

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