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Develops and produces surface treatments that significantly increase the mechanical strength of glass and enable repairs.

EX

EXXOSQEL GmbH

Gambacher Str. 1, 97780 Gössenheim (DE)New on Amplifa

2023Founded
2–10Employees
1Location (Gössenheim)
HRB 16860, Amtsgericht WürzburgCommercial Register

About EXXOSQEL

EXXOSQEL GmbH, based in Gössenheim (Bavaria), develops and produces a surface treatment for glass that repairs mechanically damaged surfaces and increases strength by up to fivefold. The process heals near-surface micro-cracks formed during cooling and hot forming at the molecular level through covalent bridge bonds, while simultaneously creating a barrier against environmental influences; the brilliance and haptics of the glass are improved. The treatment can be applied inline during production or offline in cold-end processing and can be integrated into both new and existing production lines. The process is applicable to all silicate glass types, in particular flat glass, thin glass up to 2 mm (not thermally toughened) and container glass such as reusable bottles. The strength increase allows glass thickness to be reduced, saving material, energy and transport costs while preserving recyclability. The industrialization of the technology originally developed under EXXERGY is being carried out via EXXOSQEL, among other things within the government-funded GreenSolarModules project with pilot plants for spray and roller coating.

Site
Gössenheim
Processes
EXXOSQEL surface treatment for glass (healing of surface defects/micro-cracks,, Coating of glass (nano-structured coating technology), Inline surface treatment during glass production (integrable into new and existing, Offline surface treatment / cold-end processing, Repair of mechanically damaged glass surfaces (e.g. repair of scratches/scuffs on, Spray coating (pilot scale/demonstrator), Roller coating (roller application, pilot scale/demonstrator), Coating and finishing of substrates of all material classes (company purpose)
Materials
Silicate glass (silicate-based glass types), Flat glass, Thin glass / solar glass (thin solar glass), Container glass (reusable bottles), Glass (general), Substrates of all material classes, Silicate glass, Thin glass / solar glass
Founded
2023
Employees
2–10
Industries
Glass industry (glass production and glass finishing), Photovoltaics/solar modules, Glass packaging (e.g. reusable bottles), Flat glass/construction, Building construction
  1. 01

    Consulting on integration into production processes

  2. 02

    Manufacture of the coating material

  3. 03

    Surface treatment (inline or offline)

  4. 04

    Pilot scale: spray and roller coating (demonstrators)

  5. 05

    Repair of mechanical surface damage

Materials & Processes

Si-Glas

Silicate glass

General applicability of the surface treatment to all silicate glass types.

FG

Flat glass

Strength increase also for non-thermally toughened flat glass up to 2 mm thickness.

DG

Thin glass / solar glass

Coating of thin solar glass at pilot scale by spray and roller coating.

BG

Container glass (reusable bottles)

Repair of scratches and scuff marks extends the number of reuse cycles of reusable bottles.

SUB

Substrates of all material classes

The company's purpose includes coating and finishing of substrates of all material classes, especially glass.

Locations

Gössenheim

DE

Headquarters with development and pilot coating

Materials
Silicate glass, flat glass, thin glass, container glass
  • Demo/pilot plant for spray coating
  • Demo/pilot plant for roller coating (demonstrator capacities)

Industries

Glass industry (glass production and glass finishing)Photovoltaics/solar modulesGlass packaging (e.g. reusable bottles)Flat glass/constructionBuilding construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
EXXOSQEL surface treatment for glass (healing of surface defects/micro-cracks,Surface––––silicate glass (silicate-based glass types)
Coating of glass (nano-structured coating technology)Surface––––Glass
Inline surface treatment during glass production (integrable into new and existingSurface––––silicate glass
Offline surface treatment / cold-end processingSurface––––silicate glass
Repair of mechanically damaged glass surfaces (e.g. repair of scratches/scuffs onSurface––––Flat glass, Container glass (reusable bottles)
Spray coating (pilot scale/demonstrator)Surface––––Thin glass (solar glass)
Roller coating (roller application, pilot scale/demonstrator)Surface––––Thin glass (solar glass)
Coating and finishing of substrates of all material classes (company purpose)Surface––––Substrates of all material classes, Glass
Processing of thin glass (flat glass up to 2 mm or less, not thermally toughened,Surface––––Flat glass, Thin glass (≤ 2 mm)

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Demo/pilot plant for spray and roller coating (demonstrator capacities)––––Gössenheim (pilot scale, from the GreenSolarModules project)

Additional services

Surface treatment/coating to increase glass strength (up to 5-fold)Repair of mechanical surface damage to glassInline and offline application as well as integration into existing production linesCoating at pilot scale (spray and roll coating, demonstrators)Consulting on integration into production processes

History

  1. 2023

    Foundation of EXXOSQEL GmbH in Gössenheim; new entry in the Würzburg commercial register (HRB 16860) on 24.07.2023.

  2. 2023

    Register announcement of 27.12.2023: amendment of the articles of association (share capital, shareholder resolutions).

  3. 2024

    Presentation of the technology for repairing mechanically damaged glass surfaces in the Start-Up Zone of glasstec.

  4. 2026

    Conclusion of the three-year research project GreenSolarModules (approx. €4.37 million in funding, BMWK) with TH Köln, Fraunhofer ISE/CSP/IMWS and EXXERGY; world premiere of a PV module with EXXOSQEL coating; continuation of industrialization via EXXOSQEL.

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