Custom-made textile high-temperature insulation systems for engines, exhaust lines and industrial applications
ez-isolierungen GmbH
Jenbach (AT)New on Amplifa
About ez-isolierungen
ez-isolierungen GmbH, based in Jenbach, Austria, manufactures custom-made textile insulation systems for high-temperature and acoustic protection applications. The portfolio includes pipe insulation for thermal and acoustic insulation, cuffs for clamps and flanges, turbo insulation, and insulation for filters and heat exchangers in exhaust aftertreatment. The molded parts and cut pieces made from high-temperature textiles are temperature-resistant to over 1100 °C and are used, among other things, in mechanical and automotive engineering, commercial vehicles, construction machinery, CHP/cogeneration plants, agricultural machinery, special-purpose and emergency vehicles, and in the marine sector. Production ranges from development using 2D and 3D CAD software to rapid prototyping and series production readiness; the cutting of raw parts is performed on automated cutting systems with high dimensional accuracy and material efficiency. At the company's own test bench, raw materials, prototypes and finished products are tested and optimized using thermal imaging devices. The company employs more than 25 people and is certified to ISO 9001 and ISO 14001.
- Site
- A-6200 Jenbach
- Processes
- Textile high-temperature insulation (custom molded parts and cut pieces), Pipe insulation (thermal and acoustic insulation), Cuffs (insulation for clamps and flanges), Turbo insulation, Insulation for filters and heat exchangers (exhaust aftertreatment), Development/prototyping of insulation systems (2D/3D CAD, rapid prototyping, prototypes up to, Automated cutting of insulation material raw parts, Manufacture of textile and metallic fabrics for parts subjected to vibration and high-temperature
- Materials
- High-temperature textiles (temperature resistance up to over 1100°C), Metallic fabrics, High-temperature textiles, Rapid prototyping, Automated material cutting
- Certificates
- ISO 9001:2015, ISO 14001:2015, ISO 9001, ISO 14001
- Employees
- over 25
- Industries
- Mechanical and automotive engineering, Engines & turbines, Agricultural machinery, Commercial vehicles, CHP / cogeneration, Construction machinery
- 01
Assessment of the current state (on-site if desired)
- 02
Material selection and fastening type
- 03
Design (2D/3D CAD, rapid prototyping)
- 04
Automated cutting of raw parts
- 05
Production of the textile insulation systems
- 06
Test bench testing (thermal imaging devices)
- 07
Approval and series production readiness
Materials & Processes
High-temperature textiles
Temperature resistance up to over 1100 °C, high insulation value, high sound absorption coefficient, high mechanical strength, various coatings (e.g. water-repellent) possible.
Metallic fabrics
Used for parts subjected to vibration and high-temperature stress in accordance with the scope of certification.
Rapid prototyping
Production of models and dummies so that insulation can be designed in parallel with component development.
Automated material cutting
Cutting of raw parts on automated systems for high material efficiency and optimal dimensional accuracy.
Locations
Jenbach
ATHeadquarters, development and production
- Materials
- High-temperature textiles, metallic fabrics
- Automated cutting system
- In-house test bench
- Thermal imaging devices
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Textile high-temperature insulation (custom molded parts and cut pieces)Assembly | – | – | – | – | High-temperature textiles (temperature resistance up to over |
| Pipe insulation (thermal and acoustic insulation)Assembly | – | – | – | – | High-temperature textiles |
| Cuffs (insulation for clamps and flanges)Assembly | – | – | – | – | High-temperature textiles |
| Turbo insulationAssembly | – | – | – | – | High-temperature textiles |
| Insulation for filters and heat exchangers (exhaust aftertreatment)Assembly | – | – | – | – | High-temperature textiles |
| Development/prototyping of insulation systems (2D/3D CAD, rapid prototyping, prototypes up toEngineering | – | – | – | – | High-temperature textiles |
| Automated cutting of insulation material raw partsAssembly | optimal dimensional accuracy (no figure given) | – | – | – | High-temperature textiles |
| Manufacture of textile and metallic fabrics for parts subjected to vibration and high-temperatureAssembly | – | – | – | – | textile and metallic fabrics |
| Inspection/testing of raw materials, prototypes and finished products at the in-house test benchTesting | – | – | – | – | High-temperature textiles |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Automated cutting system | – | – | – | – | Jenbach, Austria |
| Test bench (in-house) | – | – | – | – | Jenbach, Austria |
| Thermal imaging devices | – | – | – | – | Jenbach, Austria |
Additional services
Quality
The products are tested at the company's own test bench with the support of thermal imaging devices – from raw materials through prototypes to finished products. The quality and environmental management system is certified to ISO 9001:2015 and ISO 14001:2015 by SystemCERT.
| Evidence | Jenbach |
|---|---|
| ISO 9001 | |
| ISO 14001 |
History
- 2006
Introduction of the quality management system (QM manual, Managing Director Anton Eberharter)
- 2008
Certification of the environmental management system to ISO 14001
- 2014
Initial certification of the management system (ISO 9001/14001) by SystemCERT