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Machining of precision turned parts and blank machining in large volumes for the automotive industry

EZ

EZU-Metallwaren GmbH & Co. KG

Königsheim (Breitestraße 4) · Balingen (Hölzlestraße 18)New on Amplifa

1983Founded
150Employees
2Locations
1.25 billionComponents delivered cumulatively
0.001 mmAccuracy classes of 100% inspection from

About EZU

EZU-Metallwaren GmbH & Co. KG is a medium-sized family business founded in 1983, headquartered in Königsheim (Baden-Württemberg) with a second site in Balingen. The company machines precision turned parts and machin blanks such as stamped, forged and deep-drawn blanks in almost any size, mainly in large volumes. Core competencies are turned part production, blank machining and hard machining with hard turning, finish turning and finishing; additionally, cubic machining on machining centers, grinding, deburring, polishing, laser processing, cleaning, assembly of complete assemblies as well as packaging and logistics are offered. 100% inspection is carried out in accuracy classes from 0.001 mm. Main customers are the automotive industry (including diesel technology and automatic transmissions), as well as the bicycle and furniture sectors, aviation and e-mobility. Around 150 employees have delivered more than 1.25 billion components cumulatively.

Site
Königsheim
Processes
Production of precision turned parts, Machining of blanks (stamped, forged and deep-drawn blanks), Hard machining (hard turning, finish turning, finishing), Soft machining, Cubic machining of components/assemblies using machining centers, Grinding, Deburring / deburring technologies, Polishing
Materials
Steel, Hard machining, Soft machining
Founded
1983
Employees
150
Industries
Automotive industry, Bicycle industry, Furniture industry, Aviation, E-mobility
  1. 01

    Process-oriented project management

  2. 02

    Blank machining or turned part production (soft and hard machining)

  3. 03

    Grinding, deburring, polishing, laser processing

  4. 04

    Cleaning

  5. 05

    100% inspection

  6. 06

    Assembly

  7. 07

    Packaging and logistics

Processes and Manufacturing Competencies

Stahl

Steel

Machining of stamped, forged and deep-drawn blanks made of steel with increased material efficiency and reduced process time.

HZ

Hard machining

Hard turning, finish turning and finishing for hard, near-net-shape workpieces.

WZ

Soft machining

Conventional machining of precision turned parts with a focus on precision, quality and cost.

Locations

Königsheim

DE

Headquarters / Production

Lot size
Large volumes
Materials
Steel
  • Machining centers
  • Lathes

Balingen

DE

Second company location

Lot size
Large volumes
Materials
Steel

Industries

Automotive industryBicycle industryFurniture industryAviationE-mobility

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of precision turned partsMachining–––––
Machining of blanks (stamped, forged and deep-drawn blanks)Machining––––Stahl
Hard machining (hard turning, finish turning, finishing)Machining–––––
Soft machiningMachining–––––
Cubic machining of components/assemblies using machining centersMachining–––––
GrindingMachining–––––
Deburring / deburring technologiesMachining–––––
PolishingSurface–––––
Laser processingMachining–––––
Cleaning (integral part of the overall process)Surface–––––
Assembly of complete assembliesAssembly–––––
100% inspection (visual, tactile, contact/non-contact)InspectionAccuracy classes from 0.001 mm––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining center–––––

Additional services

Production of precision turned partsMachining of blanks (stamped, forged, deep-drawn blanks)Hard machining / hard turning / finish turning / finishingCubic machining using machining centersGrindingDeburringPolishingLaser processingCleaning100% inspection (accuracy classes from 0.001 mm)Assembly of complete assembliesPackaging and logistics (over 4,000 spaces for euro pallets and mesh boxes)Process-oriented project management

Company History

  1. 1983

    Founded by Eberhard Zumkeller with a focus on the bicycle and furniture industry

  2. 1998

    EZU breaks into the automotive industry

  3. 2008

    Handover to the second generation (Andreas Zumkeller and Claudia Mauch) on the 25th anniversary

  4. 2010–2012

    Transformation process from workshop to industrial operation

  5. 2016

    15 years of automotive diesel technology – 100,000,000 components delivered

  6. 2017

    10 years of automotive automatic transmissions – 250,000,000 components delivered

  7. 2018

    Entry into aviation and e-mobility; entry into larger machining dimensions

  8. 2019

    Opening of the second site in Balingen (approx. 10,000 m² site, approx. 4,000 m² production area)

  9. 2020

    Andreas Reichle joins the management board as of 01.01.2020

  10. 2021

    Awarded as an exemplary company by Caritas, Diakonie and the Ministry of Economic Affairs (Award for Social Responsibility)

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