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Manufacturer of steel and composite pressure gas cylinders (Type 1–4) including hydrogen storage systems up to 1100 bar

FA

Faber Industrie S.p.A.

Cividale del Friuli (IT) · Castelfranco Veneto (IT)New on Amplifa

1969Founded
2Locations (Cividale del Friuli, Castelfranco Veneto)
ca. 1,000,000 cylinders/yearAnnual capacity
1–700 l water capacity; Ø 100–660 mm;Part sizes/pressures
65%Export share (over 50 countries)

About Faber Industrie

Faber Industrie S.p.A. is an Italian manufacturer of high-pressure gas cylinders and storage accumulators made of alloyed steel and fibre composite materials. Founded in 1969 by Renzo Toffolutti in Cividale del Friuli, the company manufactures seamless steel cylinders using three processes: deep drawing/pressing from steel sheet, closing of seamless tubes, and forging from hot pierced billets. In addition, Faber produces hoop-wound Type 2, fully wound Type 3 and filament-wound Type 4 composite cylinders. The product range spans 1 to 700 litres of water capacity with outer diameters of 100 to 660 mm and working pressures up to 1100 bar. The cylinders are supplied for the diving industry, fire service, beverage industry, CNG and hydrogen storage, medical and industrial gases, as well as cylinder racks, bundles and multi-element containers for trailers. With an annual capacity of nearly one million cylinders, the company exports 65% of its production to over 50 countries.

Site
Cividale del Friuli
Processes
Manufacture of steel pressure vessels by deep drawing/pressing from steel sheet (pressed steel, Manufacture of seamless cylinders from seamless tube (seamless tube, end closing), Manufacture of cylinders by forging from pierced billets (forging from hot pierced, Hoop winding of Type 2 gas cylinders with fibre composite material (hoop wound), Full wrapping of Type 3 composite pressure vessels with fibre composite material (fully wrapped, Filament winding of Type 4 composite pressure vessels (filament wound), Manufacture of hydrogen storage, transport and refuelling station components with operating, Automated pressing line from punched blanks made of steel coil (fully automated pressing lines)
Materials
Alloy Steel (alloyed steel for pressure vessels), Fibre Composite (fibre composite material, load-sharing, Type 2/3/4), Steel sheet (pressed steel plate / steel coil), Seamless tube, Hot pierced billets, Non-load bearing core for Type 4 cylinders, Alloyed steel for pressure vessels, Fibre composite material (load-sharing)
Certificates
ISO 9001, IATF 16949, ISO 45001, ISO 14001, ISO 50001
Founded
1969
Industries
Diving industry, Fire service/fire protection, Beverage industry, CNG storage and CNG vehicles, Hydrogen storage and transport, Medical and industrial gases
  1. 01

    Steel coil slitting into discs / seamless tube / hot pierced billets

  2. 02

    Forming (pressing, tube end closing, forging)

  3. 03

    Hoop winding, full winding or filament winding with fibre composite (Type 2–4)

  4. 04

    Assembly into racks, bundles and multi-element containers

  5. 05

    Testing and certification according to application standards

Materials and Processes

St

Alloyed steel for pressure vessels

Base material for seamless Type 1 cylinders with high pressure and corrosion margin.

CPL

Fibre composite material (load-sharing)

For hoop-wound Type 2, fully wound Type 3 and Type 4 composite cylinders.

SP

Steel sheet/steel coil

Raw material for the automated pressing lines (punched discs).

SR

Seamless tube

Starting material for cylinders with closed ends.

HPB

Hot pierced billets

Starting material for forged cylinders in Castelfranco Veneto.

Locations

Cividale del Friuli

IT

Headquarters and production site

Part weight / size
1–700 l; Ø 100–660 mm
Lot size
up to approx. 1,000,000 cylinders/year (total)
Materials
Alloyed steel, fibre composite
  • 2 fully automatic pressing lines (discs from steel coil)
  • Type 2 hoop winding line
  • Type 3 full composite cylinder line
  • Facility for cylinders from seamless tube
  • Type 4 filament-wound composite cylinder line

Castelfranco Veneto

IT

Production site (taken over from Simmel Difesa)

Materials
Alloyed steel
  • Facilities for cylinder manufacturing from hot pierced billets

Industries

Diving industryFire service/fire protectionBeverage industryCNG storage and CNG vehiclesHydrogen storage and transportMedical and industrial gases

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of steel pressure vessels by deep drawing/pressing from steel sheet (pressed steelForming–660 mm (max. outer diameter)–approx. 1,000,000 cylinders/yearAlloy Steel, Composite
Manufacture of seamless cylinders from seamless tube (seamless tube, end closing)Forming––––Alloy Steel
Manufacture of cylinders by forging from pierced billets (forging from hot piercedForming––––Alloy Steel
Hoop winding of Type 2 gas cylinders with fibre composite material (hoop wound)Joining––––Composite, Alloy Steel
Full wrapping of Type 3 composite pressure vessels with fibre composite material (fully wrappedJoining––––Composite
Filament winding of Type 4 composite pressure vessels (filament wound)Joining––––Composite
Manufacture of hydrogen storage, transport and refuelling station components with operatingAssembly––––Alloy Steel, Composite
Automated pressing line from punched blanks made of steel coil (fully automated pressing lines)Forming––––Alloy Steel

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automated pressing lines (2 units, pressing from punched discs made of steel coil)–2––Cividale del Friuli
Production line for Type 3 fully wrapped composite pressure vessels (fully wrapped composite–1––Cividale del Friuli
Production line for hoop winding of Type 2 gas cylinders (hoop wound)––––Cividale del Friuli
Facility for cylinder manufacturing from seamless tube––––Cividale del Friuli
Facilities for cylinder manufacturing from hot pierced billetsSimmel Difesa (facility taken over)–––Castelfranco Veneto

Additional services

Manufacture of pressure vessels from alloyed steel and composite materials (Type 1–4)Hydrogen storage and transportCompressed air storage/accumulatorsCylinder racks for vehicles, bundles and multi-element containers for trailers

Quality

The quality management system is certified according to ISO 9001, IATF 16949, ISO 45001, ISO 14001 and ISO 50001. The wall thicknesses of the cylinders are dimensioned according to standard, working pressure and test pressure.

EvidenceCividale del FriuliCastelfranco Veneto
ISO 9001
IATF 16949
ISO 14001
ISO 45001
ISO 50001

Company History

  1. 1969

    Founded by Renzo Toffolutti in Cividale del Friuli.

  2. 1972

    Start of production of steel cylinders from pressed steel sheet.

  3. 1980–1990

    Expansion of the export market to 65% of production; new facility for cylinders from seamless tube.

  4. 1990–2000

    ISO 9001 certification; takeover of a facility in Castelfranco Veneto from Simmel Difesa; production line for hoop-wound Type 2 cylinders in Cividale.

  5. 2000–2010

    Two fully automatic production lines; new line for Type 3 fully wound composite cylinders; ISO 14001 and ISO/TS certifications.

  6. 2010

    Start of production of Type 4 filament-wound composite cylinders; hydrogen components with operating pressures up to 1100 bar.

  7. 2022

    Sale of 99.41% of shares to Rosatom GasTech LLC blocked by the Italian government under Mario Draghi.

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