Cloud-based Manufacturing Intelligence software for real-time production monitoring, OEE analysis and paperless quality
Factbird
København V (DK) · Frankfurt (DE) · Morristown, NJ (US) · Ermelo (NL)New on Amplifa
About Factbird
Factbird is a spin-off of the Danish Emendo Consulting Group and offers a cloud-based Manufacturing Intelligence suite for the manufacturing industry. The platform captures real-time production data via a plug-and-play IoT gateway (Factbird DUO) as well as direct PLC connections (OPC UA, MQTT) and delivers OEE and downtime analyses, live dashboards and AI-powered insights. In addition, the offering includes paperless quality and compliance documentation with e-signatures and audit trails (including 21 CFR Part 11), digital SOPs, Skills Matrix training as well as preventive and predictive maintenance with sensor alarming. The portfolio is complemented by professional services such as OEE training, lean management training, Kaizen workshops and custom software development. Factbird is used by more than 300 manufacturers in over 28 countries, with a focus on the food and beverage, CPG, packaging, pharma, construction/building materials, industrial equipment and automotive industries. The headquarters is located in Copenhagen; further offices exist in the USA, in Frankfurt and in the Netherlands.
- Site
- København V
- Processes
- Real-time production monitoring, OEE and downtime analysis, Paperless quality and compliance documentation (e-signatures, audit trails, 21 CFR Part 11), Connected Operations (digital SOPs, checklists), Knowledge Excellence (Skills Matrix, training), Predictive & Preventive Maintenance, Andon, Video process analysis
- Materials
- Manufacturing Intelligence Suite, Factbird DUO IoT Gateway, OEE and Downtime Analysis, Paperless Quality and Compliance, Factbird AI, Preventive and Predictive Maintenance
- Founded
- 2016
- Industries
- Food and Beverage, CPG (Consumer Packaged Goods), Packaging, Industrial Equipment and Electronics, Pharma, Construction/Building Materials
- 01
Data capture (IoT gateway/PLC)
- 02
Data transmission to the cloud
- 03
Real-time analysis (OEE, downtime)
- 04
AI-powered insights
- 05
Shop floor digitalization (SOPs, quality)
- 06
Training and continuous improvement
Modules and Platform
Manufacturing Intelligence Suite
Three applications (Production Insights, Connected Operations, Knowledge Excellence) on one platform.
Factbird DUO IoT Gateway
Plug-and-play gateway with analog and digital sensor inputs, MQTT, cellular and Wi-Fi.
OEE and Downtime Analysis
Calculation of overall equipment effectiveness per line, shift, batch or product.
Paperless Quality and Compliance
Digital quality inspections with e-signatures, audit trails and support for 21 CFR Part 11.
Factbird AI
AI assistant, AI Visual Counter and AI Activity Creator for data analysis, video support and digitization of forms.
Preventive and Predictive Maintenance
Cycle-based maintenance planning and sensor alarming (temperature, vibration, among others) via SMS/email.
Locations
København V
DKHeadquarters
Frankfurt
DESales office Germany (Messeturm, Friedrich-Ebert-Anlage 49)
Morristown, NJ
USSales office USA
Ermelo
NLRegional office CEM/Benelux
Industries
Additional services
Reference customers
History
- 2016
Factbird started as a project of the Emendo Consulting Group for Royal Unibrew (originally Blackbird); first customer in 2016.
- 2023
Rebranding from Blackbird to Factbird; formal definition of the company values.