Injection-molded parts, assemblies and injection molds from 250 to 6500 kN – including 2-shot technology, finishing and assembly.
FAF Kunststofftechnik GmbH & Co. KG
Hückelhoven-BaalNew on Amplifa
About FAF Kunststofftechnik
FAF Kunststofftechnik is an owner-managed injection molder based in Hückelhoven-Baal. The company produces plastic injection-molded parts, assemblies and injection molds on a machine fleet of 38 injection molding machines with clamping forces from 250 to 6500 kN, including systems with 2-shot technology and GID. All thermoplastics up to PEEK are processed. The value chain covers injection molding as well as mold and tool making, finishing, and the assembly of complete assemblies. Customers include industries such as automotive (bus and rail, including housings for ticket validators), mechanical engineering and electronics, for example with keyboard mats produced in the 2-shot process. The company has been in the market for around 30 years, employs 85 staff and is certified to DIN EN ISO 9001:2015 as well as to UL (QMMY2).
- Site
- Hückelhoven-Baal
- Processes
- Injection molding, Assembly, Finishing, Mold making / Tool making, 2-shot process (two-component injection molding), Injection molding (150–6500 kN, 38 machines, 2-shot technology, GID), Quality inspection
- Materials
- Thermoplastics, PEEK, 2-shot process (two-component injection molding), GID (Foam injection molding)
- Certificates
- DIN EN ISO 9001:2015, UL QMMY2, ISO 9001:2015
- Employees
- 85
- Industries
- Automotive (bus and rail), Mechanical engineering, Electronics, Automotive (bus and rail / ticket validators), Electronics (keyboard mats)
- 01
Mold making / Tool making
- 02
Injection molding (2-shot, GID)
- 03
Finishing
- 04
Assembly
- 05
Quality inspection
- 06
Shipping
Materials and Processes
Thermoplastics
All common thermoplastics are processed on 38 injection molding machines with clamping forces from 250 to 6500 kN.
PEEK
High-temperature-resistant high-performance plastic for demanding technical applications.
2-shot process (two-component injection molding)
Two-component injection molding for components such as keyboard mats with combined material properties.
GID (Foam injection molding)
Injection molding machines with GID technology for process-stable production of special component geometries.
Locations
Hückelhoven-Baal
DEHead office / Production
- Materials
- Thermoplastics, PEEK
- 38 injection molding machines 250–6500 kN
- Injection molding machines with 2-shot technology
- Injection molding machines with GID
Products and Components
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection moldingPlastics | – | – | – | – | Thermoplastics, PEEK |
| AssemblyAssembly | – | – | – | – | – |
| FinishingSurface | – | – | – | – | – |
| Mold making / Tool makingEngineering | – | – | – | – | – |
| 2-shot process (two-component injection molding)Plastics | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machine | – | 38 | Clamping forces 250 kN to 6500 kN | – | Hückelhoven |
| Injection molding machine with 2-shot technology | – | – | – | – | Hückelhoven |
| Injection molding machine with GID | – | – | – | – | Hückelhoven |
Additional services
Quality
Production is certified to DIN EN ISO 9001:2015 (TÜV NORD, certificate 44 100 110628); in addition, a UL certification (QMMY2) is held. Quality inspection is integrated into the production process as a separate functional area.
| Evidence | Hückelhoven-Baal |
|---|---|
| ISO 9001:2015 | |
| UL QMMY2 |
History
- ca. 1995
Start of business operations; FAF has been in the market for around 30 years.
- 2011
Initial certification to DIN EN ISO 9001 by TÜV NORD.
- 2023
Recertification to DIN EN ISO 9001:2015, valid until 2026-09-29.