Sawing technology: special sawing machines, metal circular saw blades, lubrication systems and tool service for the metal industry.
Faircut cutting solutions GmbH & Co. KG
Am Westendorp 3, 59399 Olfen · HeadquartersNew on Amplifa
About Faircut
Faircut cutting solutions, based in Olfen (North Rhine-Westphalia), is a provider of industrial sawing technology. The company designs and implements special sawing machines such as double-cut systems for steel billets (KSA 500 D), axle saws for forged railway axles (KSS), rail sawing and drilling systems (LSB 800) and tube cutting machines (MULTICUT) for ERW and seamless tube mills – from project planning to commissioning. In addition, Faircut distributes Unicut® minimum quantity lubrication and aerosol systems, QualiChem coolants and Hage machine technology as European distributor. The portfolio includes metal circular saw blades (HSS, HSS-E Co5%, Dmo5, carbide) and a service department with CNC regrinding, regrooving, new tools made to DIN or drawing, and PVD/CVD coatings. Fields of application include forging plants, steel mills, tube mills, the automotive supply industry, railway axle and wheel production, slitting lines and punching operations.
- Site
- Olfen
- Processes
- Sawing technology (circular sawing of metal, sawing strategies), Fully automatic lubrication of milling tools during slab milling (aluminium and steel slabs), PVD/CVD coating of tools, Manufacture of new tools to DIN or drawing, Sawing technology consulting and sawing strategies, Grinding and resharpening service for metal circular saw blades, Regrooving/reworking, CNC regrinding, deburring, polishing, PVD/CVD coatings
- Materials
- Ck 45, Steel, Stainless steel, Aluminium, HSS-E Co5% (saw blade material), Dmo5 (saw blade material), Carbide (carbide-tipped blades), Coated sheet metal
- Industries
- Forging plants, Steel mills, Tube mills, Automotive supply industry, Railway axle/wheel production, Slitting lines
- 01
Consulting & sawing strategy
- 02
Project planning of system concepts
- 03
Implementation & commissioning
- 04
Lubrication and cooling system integration
- 05
Tool service (regrinding, coating)
Materials & Processes
Steel
Material for double-cut, rail and tube cutting systems, among others Ck 45.
Stainless steel
Machinable, among others, in sample sawing with emulsion cooling and in slitting lines.
Aluminium
Used in slitting lines, punching processes and slab milling.
HSS-E Co5% / Dmo5
Materials for HSS circular saw blades according to DIN.
Carbide
Material of tipped circular saw blades for industrial use.
Locations
Olfen
DEHeadquarters
- KSA 500 D double-cut system (2 units, Ø 80 mm)
- KSA 500 S vertical circular sawing system
- KSS bevel-blade circular sawing system
- LSB 800 rail sawing and drilling system
- MULTICUT tube cutting machines
- UNICUT MMS/aerosol systems
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Sawing technology (circular sawing of metal, sawing strategies)Machining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Machining | – | – | – | – | Steel, Ck 45 |
| Machining | – | – | – | – | Steel, Stainless steel |
| Machining | – | – | – | – | Steel, forged material |
| Machining | – | – | – | – | Steel (rails) |
| Machining | – | – | – | – | Steel (ERW and seamless tubes) |
| Surface | – | – | – | – | – |
| Surface | – | – | – | – | Steel, Stainless steel, Aluminium |
| Surface | – | – | – | – | Aluminium, Stainless steel, coated sheet metal |
| Fully automatic lubrication of milling tools during slab milling (aluminium and steel slabs)Surface | – | – | – | – | Aluminium, Steel |
| Surface | – | – | – | – | – |
| Engineering | – | – | – | – | Metal (saw blades, carbide), HSS, HSS-E Co5% |
| PVD/CVD coating of toolsSurface | – | – | – | – | Saw blades, Tools, Punches, Dies, Mandrels |
| Manufacture of new tools to DIN or drawingEngineering | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Double-cut circular sawing system KSA 500 D | KSA 500 D | 2 | Ø 80 mm | – | – |
| Vertical circular sawing system KSA 500 S | KSA 500 S | – | Rail cutting max. 190 x 160 mm | – | – |
| Bevel-blade circular sawing system KSS (axle saw) | KSS | – | – | – | – |
| Rail sawing and drilling system LSB 800 (variants LSB 800/S1, /S2S, /S3, /S6 with 1–6 drills) | LSB 800 | – | Rail max. 200 x 220 mm, cycle time 30 s | – | – |
| MULTICUT tube cutting machine (travelling) for ERW tube mills | MULTICUT | – | – | – | – |
| MULTICUT tube cutting machine (stationary) for seamless tube mills | MULTICUT | – | Tool change 30 seconds per saw blade | – | – |
| UNICUT MMS minimum quantity lubrication system (tank 3, 5 or 10 litres, 1–100 needle nozzles, | UNICUT Wahl GmbH MMS | – | – | – | – |
| UNICUT aerosol system AERO X for CNC machines with internal cooling | UNICUT Wahl GmbH AERO X / UDDS 1000/5/500/619C | – | – | – | – |
| LINCUT circular milling cutter | LINCUT | – | – | – | – |
| Hage Anlagentechnik / plant concepts (machine technology) | HAGE Sondermaschinenbau GmbH | – | – | – | – |
Additional services
Reference customers