CNC turned and milled parts up to 1,100 mm diameter for mechanical engineering, fittings and automotive.
Falko Brucker Zerspanungstechnik
WendenNew on Amplifa
About us
Falko Brucker Zerspanungstechnik is a company founded in 1990 and based in Wenden in the district of Olpe, specialising in CNC turning and milling technology. It produces turned parts with diameters from 24 mm to 1,100 mm (turning length up to 1,000 mm) as well as milled parts with travel ranges up to 2,500 x 950 x 850 mm. The machine park includes several CNC machining centres (including Doosan, OKK, Takumi) and CNC lathes (including Doosan Puma, Takisawa, Nakamura) as well as automatic band saws, welding equipment and machines for pillar drilling and tapping work. In addition, surface and heat treatments of all kinds are offered. Customers come from general mechanical and plant engineering, the fittings sector and the automotive industry. The company employs 24 staff at its site in Wenden.
- Site
- Wenden
- Processes
- CNC turning, CNC milling, Band sawing (automatic saw), Welding work, Surface treatments of all kinds, Heat treatments of all kinds, Pillar drilling / tapping (supplementary work), CNC turned parts up to 550 mm diameter (from Sept. 2008 up to 1,100 mm)
- Materials
- CNC turning, CNC milling, Band saws, Welding work, Surface treatments, Heat treatments
- Certificates
- ISO 9001
- Founded
- 1990
- Employees
- 24
- Industries
- General mechanical and plant engineering, Fittings, Automotive sector
- 01
Sawing (automatic band saw up to dia. 350 mm)
- 02
CNC turning
- 03
CNC milling
- 04
Welding
- 05
Pillar drilling/tapping
- 06
Surface treatment
- 07
Heat treatment
Processes & Machining
CNC turning
Turned parts up to 1,100 mm diameter and 1,000 mm turning length, with bar feed up to 75 mm.
CNC milling
Milled parts on machining centres with travel ranges up to 2,500 x 950 x 850 mm.
Band saws
Automatic saws for pipe sections up to 350 mm diameter.
Welding work
Welding work on various components using in-house welding equipment.
Surface treatments
Surface treatments of all kinds, also on behalf of customers.
Heat treatments
Heat treatments of all kinds for property enhancement.
Site
Wenden
DEProduction and administration
- CNC machining centre Doosan V950 (2,500 x 950 x 850 mm)
- CNC machining centre Doosan Mynx (1,020 x 510 x 625 mm)
- CNC machining centre OKK (1,600 x 800 x 700 mm)
- CNC machining centre Takumi V17 (1,700 x 850 x 650 mm)
- CNC machining centre Takumi V11 (1,100 x 550 x 650 mm)
- CNC machining centre Baltron (850 x 850 x 650 mm)
- CNC machining centre Miyano TSV 25 (550 x 450 x 450 mm)
- CNC lathe Doosan Puma 280 (dia. 420 mm)
- CNC lathe TNC-30N (dia. 430 mm)
- CNC lathe Takisawa EX 108 (dia. 250 mm)
- CNC lathe Takisawa EX 106 (dia. 170 mm)
- CNC vertical lathe Doosan Puma VT 1100 (dia. 1,100 mm)
- CNC turning linear machines Nakamura and Kia Kit
- Automatic band saws up to dia. 350 mm
- Welding equipment, pillar drilling and tapping machines
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | 1000 mm | – | – | – |
| CNC millingMachining | – | 2500 mm × 950 mm × 850 mm | – | – | – |
| Band sawing (automatic saw)Machining | – | – | – | – | – |
| Welding workJoining | – | – | – | – | – |
| Surface treatments of all kindsSurface | – | – | – | – | – |
| Heat treatments of all kindsHeat treatment | – | – | – | – | – |
| Pillar drilling / tapping (supplementary work)Machining | – | – | – | – | – |
20 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC machining centre | Doosan V950 | 1 | 2500x950x850 mm | – | Wenden |
| CNC machining centre | Doosan Mynx | 1 | 1020x510x625 mm | – | Wenden |
| CNC machining centre | OKK | 1 | 1600x800x700 mm | – | Wenden |
| CNC machining centre | Takumi V17 | 1 | 1700x850x650 mm | – | Wenden |
| CNC machining centre | Takumi V11 | 1 | 1100x550x650 mm | – | Wenden |
| CNC machining centre | Baltron | 1 | 850x850x650 mm | – | Wenden |
| CNC machining centre | Miyano TSV 25 | 1 | 550x450x450 mm | – | Wenden |
| CNC lathe | Doosan Puma 280 | 1 | Turning diameter 420 mm, turning length 650 mm, bar feed 75 mm | – | Wenden |
| CNC lathe | TNC-30N | 1 | Turning diameter 430 mm, turning length 540 mm, bar feed 75 mm | – | Wenden |
| CNC lathe | Takisawa EX 108 | 1 | Turning diameter 250 mm, turning length 450 mm, bar feed 52 mm | – | Wenden |
| CNC lathe | GCL 52 | 1 | Turning diameter 220 mm, turning length 330 mm, bar feed 52 mm | – | Wenden |
| CNC lathe | Takisawa EX 106 | 1 | Turning diameter 170 mm, turning length 300 mm, bar feed 42 mm | – | Wenden |
| CNC lathe | TNC 24 | 1 | Turning diameter 100 mm, turning length 120 mm, bar feed 24 mm | – | Wenden |
| CNC lathe (vertical) | Doosan Puma VT 1100 | 1 | Turning diameter 1,100 mm, turning length 1,000 mm | – | Wenden |
| CNC turning linear machine | Nakamura | 1 | Turning diameter 220 mm, turning length 300 mm | – | Wenden |
| CNC turning linear machine | Kia Kit | 1 | Turning diameter 140 mm, turning length 150 mm | – | Wenden |
| Automatic band saw | – | 1 | up to dia. 200 mm | – | Wenden |
| Automatic band saw | – | 1 | up to dia. 350 mm | – | Wenden |
| Welding equipment | – | – | – | – | Wenden |
| Pillar drilling machines, tapping machines (various supplementary machines) | – | – | – | – | Wenden |
Additional services
Quality
Production takes place on modern CNC machine tools; no information on certifications is available.
| Evidence | Wenden |
|---|---|
| ISO 9001 |
History
- 1990
Founding of Falko Brucker Zerspanungstechnik
- 2004
Start of machine park expansion by a total of 6 additional machines
- 2008
Expansion of turning diameter to 1,100 mm (from September)