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Optical sensor systems for seam tracking, seam inspection and 3D measurement in industrial manufacturing processes.

FA

Falldorf Sensor GmbH

Bremen · GermanyNew on Amplifa

1996Founded
BremenLocation
More than 1,500 sensorsIn use worldwide

About Falldorf Sensor

Falldorf Sensor GmbH, based in Bremen, specializes in the development and production of optical sensors. Since 1996, the company has been working on innovative and reliable solutions for welding and bonding processes. The product range includes high-resolution line and area sensors, seam tracking sensors and 3D measurement sensors for precise contour capture. The portfolio is complemented by the Inspector software solution for real-time evaluation of profile and grayscale images as well as system components for process integration. Fields of application are automated seam search in welding processes, seam inspection, 3D measurement and inline quality control, particularly in automotive and large-segment manufacturing. More than 1,500 sensors have already been delivered to system integrators and end customers worldwide. Technical development, manufacturing and sales are all handled from the Bremen site.

Site
Bremen
Processes
Seam tracking, Seam inspection, 3D measurement, Real-time evaluation of profile and grayscale images (Inspector software), System integration for manufacturing processes, Real-time evaluation of profile and grayscale images
Materials
Line and area sensors, Inspector, Seam Tracking, Seam Inspection, 3D measurement
Founded
1996
Industries
Automotive industry, Large-segment manufacturing, Industrial manufacturing processes (welding and bonding), Welding and bonding processes / industrial manufacturing processes
  1. 01

    Development of optical sensors

  2. 02

    Manufacturing of sensor systems

  3. 03

    Software (Inspector) for real-time evaluation

  4. 04

    System integration for manufacturing processes

  5. 05

    Sales and worldwide delivery

Products & Processes

OPT

Line and area sensors

High-resolution optical sensors for profile and contour capture in manufacturing processes.

SV

Inspector

Software for real-time evaluation of profile and grayscale images.

ST

Seam Tracking

Automated seam search to support welding processes.

SI

Seam Inspection

Optical inline inspection of weld seams for quality control.

3D

3D measurement

Optical sensors for precise 3D contour measurement.

Location

Bremen

DE

Development, manufacturing, sales

Materials
Optical sensor systems

Industries

Automotive industryLarge-segment manufacturingIndustrial manufacturing processes (welding and bonding)Welding and bonding processes / industrial manufacturing processes

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Seam trackingTesting–––––
Seam inspectionTesting–––––
3D measurementTesting–––––
Real-time evaluation of profile and grayscale images (Inspector software)Engineering–––––
System integration for manufacturing processesEngineering–––––

Additional services

Seam trackingSeam inspection3D measurementReal-time evaluation of profile and grayscale imagesSystem integration for manufacturing processes

History

  1. 1996

    Start of continuous work on innovative and reliable solutions for welding and bonding processes

  2. 2024

    More than 1,500 sensors delivered to system integrators and end customers worldwide; most recent commercial register change on 03.12.2024

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