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Falu – Fertigung

Specialized in semi- and fully automatic machines for the production and packaging of cotton swabs and cotton pads.

Falu Logo

Falu

Joweid Zentrum 5, CH-8630 Rüti, SwitzerlandNew on Amplifa

ca. 1965Founded (60th anniversary in 2025)
80+Countries with installed machines
50 sticks/sec.Productivity Paper Stick Machine (2025)

About Falu

Falu is a specialized machinery manufacturer headquartered in Rüti (ZH), Switzerland. The company develops, manufactures and assembles semi- and fully automatic machines for the production and packaging of cotton swabs and cotton pads, as well as production lines for paper sticks (Paper Sticks, model PRX). The machines are used in the healthcare, beauty/cosmetics and food industries and are in operation in more than 80 countries worldwide. In addition, Falu offers spare parts, maintenance, technical service solutions and machine upgrades as well as customization, for example embossing as well as pad size and design. Design, manufacturing and assembly take place at the Rüti site by specialized technicians. According to the company, the machines achieve a service life of over 40 years in high-volume operation; in 2025 the company celebrated its 60th anniversary.

Site
Rüti
Processes
Manufacture of semi- and fully automatic machines for the production and packaging of cotton swabs, Paper Stick Machines (paper stick production lines, model PRX), Cotton Swab Machines (production and packaging machines for cotton swabs), Cotton Pad Machines (semi- and fully automatic machines for cotton pads, incl. embossing), Servicing and maintenance of machines (Service & Spare Parts), Spare parts and maintenance, Machine upgrades, Technical service solutions
Materials
Steel, Stainless steel, Aluminium, Plastic
Industries
Healthcare, Beauty/Cosmetics, Food
  1. 01

    Engineering and design

  2. 02

    Manufacturing

  3. 03

    Assembly

  4. 04

    Sales and delivery

  5. 05

    Spare parts, maintenance and upgrades

Materials and Processes

Edelstahl

Stainless steel

Material in mechanical engineering for assemblies that meet hygiene and corrosion requirements.

Stahl

Steel

Construction material for machine frames and mechanical components.

Al

Aluminium

Lightweight material for machine components.

KU

Plastic

Used for machine parts and in contact with the processed materials.

Locations

Standort Rüti

Rüti

CH

Headquarters: engineering, manufacturing, assembly

  • Paper Stick Machine PRX
  • Cotton Swab Production Machine
  • Cotton Swab Packaging Machine
  • Cotton Pad Machine

Machines and Systems

Paper Sticks (PRX production line)
Paper Sticks (PRX production line)Paper stick production · Healthcare, Beauty, Food
Falu CB1
Falu CB1Cotton swab machine · Beauty/Cosmetics
Falu WR-600-V
Falu WR-600-VCotton pad machine · Beauty/Cosmetics
Spare Parts
Spare PartsSpare parts and service · Machine service

Inside the production

Image-based high-speed inspection in a swab machine
Image-based high-speed inspection in a swab machine
Belt instead of chain at the core of the swab machines
Belt instead of chain at the core of the swab machines
Redesign of the stick carriers
Redesign of the stick carriers
Paper Stick Machine
Paper Stick Machine

Industries

HealthcareBeauty/CosmeticsFood

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of semi- and fully automatic machines for the production and packaging of cotton swabsAssembly––––Steel, Stainless steel, Aluminium, Plastic
Paper Stick Machines (paper stick production lines, model PRX)Assembly––––Paper
Cotton Swab Machines (production and packaging machines for cotton swabs)Assembly––––Cotton, Paper, Plastic
Cotton Pad Machines (semi- and fully automatic machines for cotton pads, incl. embossing)Assembly––––Cotton
Servicing and maintenance of machines (Service & Spare Parts)Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Paper Stick MachineFalu PRX–––Rüti, Switzerland
Cotton Swab Production MachineFalu–––Rüti, Switzerland
Cotton Swab Packaging MachineFalu–––Rüti, Switzerland
Cotton Pad MachineFalu–––Rüti, Switzerland

Additional services

Spare parts and maintenanceMachine upgradesTechnical service solutionsCustomization (embossing, pad size/design)

History

  1. ca. 1965

    Foundation of the company; 60th anniversary in 2025 (celebrated in 2026).

  2. 2025

    Redesign of the stick carriers: productivity of 50 sticks per second achieved.

  3. 2025

    Conversion from chain to belt at the core of the swab machines.

  4. 2025

    Image-based high-speed inspection of swabs with a single evaluation unit.

  5. 2025

    New inline concept for fully automatic cotton swab production from the paper roll to the packaged cotton swab.

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