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FAM – Fertigung

CNC milling service provider for high-precision individual parts on 5-axis simultaneous milling machines in Fröndenberg.

FAM Logo

FAM · Five Axis Milling (Sascha Flott)

58730 Fröndenberg, GermanyNew on Amplifa

2012Founded
25-axis simultaneous milling machines
1Minimum order size (individual part manufacturing)
DMU 50 · MonoBlock 75 withMachinery park

About FAM · Five Axis Milling

FAM · Five Axis Milling is a sole proprietorship founded in 2012 in Fröndenberg, specializing in high-precision CNC milling in the high-end segment. Individual parts and special orders are manufactured on 5-axis simultaneous milling machines from DMG or DMG MORI, currently a DMU 50 and a MonoBlock 75 with pallet station PH150. CAM programming is done with HyperMill and hyperCAD-S in the highest configuration, including complete simulation before machining; the machines run with the Heidenhain iTNC 640 control. In addition to milling, the service spectrum includes consulting and concept development, programming and simulation, as well as a material warehouse. Workpiece and tool measurement are done directly in the machine, saving time and cost. The company positions itself as a small, fast, and flexible manufacturing service provider with a high quality level.

Site
Fröndenberg
Processes
CNC Milling (5-Axis simultaneous), Milling-Turning (Programming possible via HyperMill), Individual Part Manufacturing, Consulting and Concept Development, Programming and Simulation (CAM Programming), Workpiece and Tool Measurement Directly in the Machine (In-Process Measurement), CNC Milling (5-axis simultaneous), Programming and Simulation (CAM, HyperMill)
Materials
5-Axis Simultaneous Milling, HyperMill / hyperCAD-S, Heidenhain iTNC 640 Control
Certificates
In-Process Measurement (Workpiece/Tool)
Founded
2012
Industries
Individual Part Manufacturing, Special Orders / High-End Machining, High-End CNC Milling / Individual Part Manufacturing
  1. 01

    Consulting and concept development

  2. 02

    CAM programming with HyperMill incl. simulation

  3. 03

    Material provision from own material warehouse

  4. 04

    5-axis simultaneous milling

  5. 05

    Workpiece and tool measurement directly in the machine

  6. 06

    Delivery of the individual part

Materials and Processes

CNC-Fräsen 5-achs.

5-Axis Simultaneous Milling

High-precision manufacturing of individual parts and special tasks on DMG simultaneous milling machines.

CAM

HyperMill / hyperCAD-S

Modular CAM solution for fully simulated programming of milling and milling-turning tasks.

iTNC 640

Heidenhain iTNC 640 Control

CNC control of the machines for precise process management.

Location

Standort Fröndenberg

Fröndenberg

DE

Production and Administration (Ardeyer Straße 12, since 11/2017)

Lot size
Individual parts from quantity 1
  • DMG DMU 50 (5-axis simultaneous)
  • DMG MORI MonoBlock 75
  • Pallet station PH150
  • Heidenhain iTNC 640

Components

Milled example component
Milled example component5-Axis Simultaneous Milling · Individual Part Manufacturing
CNC milled workpiece
CNC milled workpieceCNC Milling · High-End Segment
Sample component CNC milling
Sample component CNC millingCNC Milling · Special Orders

Inside the production

CNC milling at FAM
CNC milling at FAM
Simulation of machining with HyperMill
Simulation of machining with HyperMill
Machine control
Machine control
DMU 50 – Machine display
DMU 50 – Machine display

Industries

Individual Part ManufacturingSpecial Orders / High-End MachiningHigh-End CNC Milling / Individual Part Manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC Milling (5-Axis simultaneous)Machining–––1–
Milling-Turning (Programming possible via HyperMill)Machining–––––
Individual Part ManufacturingMachining–––1–
Consulting and Concept DevelopmentEngineering–––––
Programming and Simulation (CAM Programming)Engineering–––––
Workpiece and Tool Measurement Directly in the Machine (In-Process Measurement)Testing–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-Axis Simultaneous Milling Machine (Machining Center)DMG DMU 501––Fröndenberg
5-Axis Simultaneous Milling MachineDMG DMU 501–2017Ardeyer Str. 12, 58730 Fröndenberg
MonoBlock 5-Axis Milling Machine with Pallet Station PH150DMG MORI MonoBlock 75 / PH1501–2019Fröndenberg

Additional services

CNC Milling (5-axis simultaneous)Consulting and Concept DevelopmentProgramming and Simulation (CAM, HyperMill)Material WarehouseIndividual Part ManufacturingWorkpiece and Tool Measurement Directly in the Machine

Quality

Workpiece and tool measurement is performed directly in the machine (In-process measurement), which saves costs and time. Precise planning and complete CAM simulation ensure the machining result before milling.

EvidenceFröndenberg
In-Process Measurement (Workpiece/Tool)

History

  1. 2012

    Founding at Westickerstraße 46–52, 58730 Fröndenberg; starting with a DMG DMU 50 5-axis simultaneous milling machine.

  2. 2017-09

    Switch to the HyperMill CAM system.

  3. 2017-11

    Move to Ardeyer Str. 12; delivery of the second DMG DMU 50 5-axis simultaneous milling machine.

  4. 2019-09

    Replacement of the second machine with a DMG MORI MonoBlock 75 with pallet station PH150.

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