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FARÜCHOC – Fertigung

Manufacture and packaging of solid and filled chocolate articles for private label since 1923.

FA

Farüchoc Schokoladenfabrik GmbH & Co. KG

Carl-Dütting-Straße 1, 49090 Osnabrück, DeutschlandNew on Amplifa

1923Founded
OsnabrückSite for production, administration, high-bay warehouse
3 g – 500 gUnit weights (Napolitains to bars)
Windel GroupPart of the Windel Group since 1995

The Farüchoc Chocolate Factory

Farüchoc Schokoladenfabrik GmbH & Co. KG is a company of the Windel Group based in Osnabrück and specializes in the manufacture, production and packaging of solid and filled chocolate articles. The company produces Napolitains, bars and small bars, chocolate sticks, moulded chocolate, crispy pralines, mocha beans, small chocolate pieces, coated fruits and nuts, pralines, puffed rice chocolate, advent calendars as well as liquid chocolate and coating and molding compounds for pralines, biscuits, wafers, cakes and ice cream. Production takes place on single-mould bar lines, cluster lines, enrobing lines and roller embossing lines; chocolate recipes include, among others, milk, semi-bitter, dark and white chocolate, vegan, organic and lactose-free variants as well as chocolate with sugar substitutes. Customers come from the confectionery and chocolate industry, baked goods and ice cream industry, retail, promotional products industry as well as gastronomy, hotels and catering. The offering ranges from recipe and mould development through production to packaging and logistics, including the processing of supplied raw materials and customer-provided packaging.

Site
Osnabrück
Processes
Production of chocolate and couverture (liquid chocolate), Single-mould bar lines for the production of bars, small bars, chocolate sticks and moulded, Cluster lines for the production of crispy pralines, Enrobing lines for the production of coated fruits and nuts, Roller embossing lines for the production of mocha beans, Packaging of chocolate articles (machine-based with manual finishing), Molding and coating compounds for pralines, biscuits, wafers, cakes and ice cream products, Private-label production of chocolate and couverture
Materials
Cocoa, Fine-flavor cocoa, Milk chocolate, Semi-bitter chocolate, Dark chocolate, White chocolate, Vegan chocolate, Organic chocolate
Certificates
IFS Food, Organic (DE-ÖKO-013), Fairtrade (Trader), RSPO Supply Chain Certification, Rainforest Alliance Sustainable Agriculture Standard (Multi Site, Windel GmbH &, ZNU Standard Sustainable Business, HACCP, Kosher, Sedex, IFS Food (since 2003), Fairtrade (FLO ID 24902), RSPO Supply Chain, Rainforest Alliance
Founded
1923
Industries
Confectionery and chocolate industry, Baked goods industry, Ice cream industry, Retail (private and licensed brands / private label), Promotional products industry, Gastronomy, hotels, catering
  1. 01

    Recipe and mould development

  2. 02

    Production of liquid chocolate (conching, molding line)

  3. 03

    Forming of articles (single-mould bar lines, clusters, enrobing, roller

  4. 04

    Packaging (machine-based with manual finishing)

  5. 05

    Logistics handling

Raw Materials and Chocolate Specifications

SCHOKO

Chocolate and couverture

Production of liquid chocolate as well as coating and molding compounds in recipes such as milk, semi-bitter, dark and white.

BIO

Organic chocolate (organic cane sugar, organic beet sugar, organic coconut

Organic quality under the EU Organic Regulation, certified according to DE-ÖKO-013.

VEGAN

Vegan chocolate

Recipe without animal ingredients for corresponding product specifications.

LAKFREI

Lactose-free chocolate (≤ 1,000 ppm)

For customers with lactose-free product specifications.

ZAS

Chocolate with sugar substitutes (maltitol, lactitol)

Sucrose-free or "no sugar added" variants.

EDELKAKAO

Fine-flavor cocoa and origin chocolate

Chocolates with fine-flavor cocoa varieties or defined origin.

PALM

Palm oil (RSPO-certified)

Only RSPO-certified palm oil is used in production.

ROHRZUCKER

Cane sugar (Fairtrade-certified)

Fairtrade-certified cane sugar according to the FLO standard.

NUESS

Nuts (walnuts, Brazil nuts, almonds)

Used in coated fruits and nuts as well as crispy pralines.

FETTGLASUR

Compound coating

Alternative to chocolate and couverture, also available in organic quality.

Sites

Standort Osnabrück

Osnabrück

DE

Production, administration, high-bay warehouse

Part weight / size
3 g – 500 g unit weight
Materials
Chocolate, couverture, compound coating
  • Single-mould bar lines
  • Cluster lines
  • Enrobing lines
  • Roller embossing lines
  • Chocolate molding line (2012)
  • Conches (2020)
  • High-bay warehouse
  • Combined heat and power plant (CHP, 2013)

Products

Small bars and bars (7.5 g – 500 g)
Small bars and bars (7.5 g – 500 g)Single-mould bar lines · Retail/confectionery industry
Napolitains (3 g – 7 g)
Napolitains (3 g – 7 g)Single-mould bar lines · Retail/confectionery industry
Crispy pralines
Crispy pralinesCluster lines · Confectionery industry
Chocolate sticks
Chocolate sticksSingle-mould bar lines · Confectionery industry
Small chocolate pieces and mocha beans
Small chocolate pieces and mocha beansRoller embossing lines · Baked goods industry
Moulded chocolate (solid and filled)
Moulded chocolate (solid and filled)Single-mould bar lines · Retail
Coated fruits and nuts
Coated fruits and nutsEnrobing lines · Confectionery industry
Puffed rice chocolate
Puffed rice chocolateCluster lines · Confectionery industry
Pralines
PralinesMolding compounds · Confectionery industry
Advent calendars (50 g / 250 g)
Advent calendars (50 g / 250 g)Single-mould bar lines · Retail
Liquid chocolate / coating and molding compounds
Liquid chocolate / coating and molding compoundsConching · Ice cream and baked goods industry

Inside the production

Production at the machines
Production at the machines
Machine fleet for chocolate processing
Machine fleet for chocolate processing
Chocolate expertise at the Osnabrück site
Chocolate expertise at the Osnabrück site
Small-bar production
Small-bar production

Industries

Confectionery and chocolate industryBaked goods industryIce cream industryRetail (private and licensed brands / private label)Promotional products industryGastronomy, hotels, catering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of chocolate and couverture (liquid chocolate)Engineering––––Cocoa, Milk chocolate, Semi-bitter chocolate, Dark chocolate, White chocolate
Single-mould bar lines for the production of bars, small bars, chocolate sticks and mouldedAssembly–500 g bars3 g – 500 g–Chocolate, Couverture
Cluster lines for the production of crispy pralinesAssembly––––Chocolate, Cornflakes, Crispbread, Puffed rice, Nuts, Rice crisps
Enrobing lines for the production of coated fruits and nutsSurface––––Chocolate, Fruits, Nuts
Roller embossing lines for the production of mocha beansForming––––Milk chocolate, Semi-bitter chocolate, Coffee
Packaging of chocolate articles (machine-based with manual finishing)Assembly––––Flow pack, Stand-up pouch, Gable-top carton, Folding carton, Tin, Blister pack, Aluminium foil
Molding and coating compounds for pralines, biscuits, wafers, cakes and ice cream productsEngineering––––Chocolate, Couverture, Compound coating

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Single-mould bar lines––Bars, small bars, chocolate sticks, moulded chocolate with and without filling–Osnabrück
Cluster lines––Crispy pralines–Osnabrück
Enrobing lines––Coated fruits and nuts–Osnabrück
Roller embossing lines––Mocha beans–Osnabrück
Chocolate molding line–1–2012Osnabrück
Conches–––2020Osnabrück
High-bay warehouse–1–2021/2022Osnabrück
Combined heat and power plant (CHP)–1–2013Osnabrück

Additional services

Private-label production of chocolate and couvertureDevelopment of individual recipes and chocolate mouldsPackaging development (consumer and bulk packaging)Logistics handlingProcessing of supplied raw materials and customer-provided packagingProduction of liquid chocolate as well as coating and molding compounds

Quality

Farüchoc has been IFS-certified since 2003 and relies on established processes with regular quality inspections as well as a detailed HACCP concept. Technology, products and processes are regularly audited by independent, accredited certification bodies.

EvidenceOsnabrück
IFS Food (since 2003)
HACCP
Organic (DE-ÖKO-013)
Fairtrade (FLO ID 24902)
RSPO Supply Chain
Rainforest Alliance
ZNU Standard Sustainable Business
Kosher
Sedex

History

  1. 1923

    Founded in Saxony as the chocolate factory Falkenpflug.

  2. 1967

    Merger with the company Rüger, giving rise to the name FARÜCHOC; production relocated to Karlsruhe

  3. 1995

    Acquired by today's Windel Group

  4. 1999

    Production relocated from Karlsruhe to Osnabrück

  5. 2000

    Regular investments in the further development of the company and the site

  6. 2008

    Capacity expansion and modernization of chocolate production; expansion of production, warehouse and office space

  7. 2012

    Investment in an energy-efficient chocolate molding line

  8. 2013

    Commissioning of a combined heat and power plant (CHP)

  9. 2020

    Capacity expansion through investments in conches

  10. 2021/2022

    Expansion of the high-bay warehouse and installation of a rooftop photovoltaic system

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