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Iron casting, CNC machining and structural castings: finished components up to 1.5 t from the foundry to the assembled unit

FA

FASA - Fonderie et Ateliers Mécaniques d'Ardon S.A.

Ardon (CH) · Rue de la Fonderie 14New on Amplifa

1875Founded
20-49Employees
approx. 15,000 m²Covered production area
approx. 1.5 tMax. piece weight of CNC-machined parts
4th generationFamily-run

About FASA

FASA - Fonderie et Ateliers Mécaniques d'Ardon S.A. is a Swiss industrial company that produces castings in iron, steel, bronze and aluminium and subsequently machine-finishes them. Its range of services includes machine casting, structural castings and customer castings according to EN 1561, EN 1563, DIN 1695 (Ni-Hard), EN 13835 (Ni-Resist) and EN 1564 (ADI) as well as refractory and special castings. In its own machine shop, castings are CNC-machined with tolerances in the range of a few microns at piece weights of up to approx. 1.5 t, from one-off pieces to small and medium series. In addition, the company offers pattern making, metalworking, welding and oxy-fuel cutting work, stabilization and painting of components, leak and pressure testing as well as the assembly of partial or complete units and complete machines. Another pillar is the retrofit as well as the overhaul and renovation of high-precision machines of the SIP, DIXI and HAUSER brands. According to the company, FASA is the only Swiss company that manufactures products from A to Z at a single site: from the pattern model via the raw casting to the finished, machined, painted and pre-assembled component. The company was founded in 1875 and is now run by the fourth generation.

Site
Ardon
Processes
Iron foundry (iron/metal casting), Pattern making (model joinery), CNC machining of precision parts, Retrofit (overhaul and renovation of high-precision SIP, DIXI, HAUSER machines), Partial or complete assembly of sub-assemblies, assemblies or complete machines, Painting of machined parts, Stabilization of parts, Mechano-welding
Materials
Grey cast iron / lamellar graphite cast iron (Fonte à graphite lamellaire), Spheroidal graphite cast iron (Fonte à graphite sphéroïdal), Wear-resistant alloyed cast iron (Ni-Hard), Austenitic cast iron (Ni-Resist), Bainitic cast iron (ADI), Refractory and special castings, Bronze (bronze castings), Aluminium (aluminium castings)
Certificates
ISO 9001, ISO 14001, ISO 45001, ISO 50001, OHSAS 18001
Founded
1875
Employees
20-49
Industries
Mechanical engineering, Road drainage / road castings, Industrial foundry / customer castings, Irrigation technology (AROSAFOND), Conveyor technology (TRANSRAIL monorail), Mechanical engineering (structural castings for machine manufacturers)
  1. 01

    Pattern making (model joinery)

  2. 02

    Casting (iron, steel, bronze, aluminium)

  3. 03

    Heat treatment / stabilization

  4. 04

    CNC machining

  5. 05

    Painting

  6. 06

    Assembly / retrofit

  7. 07

    Leak and pressure testing

Materials & Processes

EN 1561

Grey cast iron (Fonte à graphite lamellaire)

Cast iron with lamellar graphite for mechanical engineering and industrial castings.

EN 1563

Spheroidal graphite cast iron (Fonte à graphite sphéroïdal)

Cast iron with nodular graphite for more highly stressed components.

DIN 1695

Ni-Hard (alloyed casting quality)

Wear-resistant alloyed casting quality for heavily stressed components.

EN 13835

Ni-Resist (austenitic cast iron)

Austenitic casting quality for applications subject to temperature and corrosion.

EN 1564

ADI (bainitic cast iron)

Bainitic cast iron with high strength and toughness.

SPEZ

Refractory and special castings

Heat-resistant and special casting qualities for particular service conditions.

BRONZE

Bronze casting

Casting of bronze for specific applications.

ALU

Aluminium casting

Casting of aluminium for lighter components.

STAH

Steel (structural castings)

Steel castings for components of small and large dimensions.

Locations

Ardon

CH

Head office with foundry, machine shops and pattern making

Part weight / size
up to approx. 1.5 t piece weight
Lot size
one-off pieces to small/medium series
Materials
Grey cast iron, spheroidal graphite cast iron, Ni-Hard, Ni-Resist, ADI, bronze, aluminium, steel
  • CNC machines (CNC machining, micron-level precision)
  • Foundry (iron and metal casting)
  • Pattern-making joinery
  • Welding equipment
  • Painting

Industries

Mechanical engineeringRoad drainage / road castingsIndustrial foundry / customer castingsIrrigation technology (AROSAFOND)Conveyor technology (TRANSRAIL monorail)Mechanical engineering (structural castings for machine manufacturers)Road drainage / road castings (structural castings, shafts, gratings)Industrial foundry customer castingsIrrigation (AROSAFOND lawn sprinklers)Conveyor technology (TRANSRAIL monorail)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Iron foundry (iron/metal casting)Casting–––one-off piece – small/medium seriesGrey cast iron EN 1561, Spheroidal graphite cast iron EN 1563, Ni-Hard DIN 1695, Ni-Resist EN 13835, ADI EN 1564, Bronze, Aluminium, Steel
Pattern making (model joinery)Casting––––Wood
CNC machining of precision partsMachininga few microns–approx. 1.5 tonnesone-off – small and medium seriesCast iron, Steel
Retrofit (overhaul and renovation of high-precision SIP, DIXI, HAUSER machines)Assembly–––––
Partial or complete assembly of sub-assemblies, assemblies or complete machinesAssembly–––––
Painting of machined partsSurface–––––
Stabilization of partsHeat treatment––––Cast iron, Steel
Mechano-weldingJoining––––Steel
General metalworkingJoining–––––
Oxy-fuel cutting workMachining–––––
Leak and pressure testingTesting–––––
Road castings (more than 100 models, more than 1,000 items)Casting––––Cast iron

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machines (machine shops)––parts of small, medium to large dimensions–Ardon

Additional services

Pattern making (model joinery)Iron casting: cast iron with lamellar graphite (EN 1561), spheroidal graphite cast iron (EN 1563),Bronze and aluminium castingCNC machining with micron-level precision (parts up to approx. 1.5 t)Assembly of partial or complete units and complete machinesRetrofit / overhaul and renovation of high-precision machines (SIP, DIXI, HAUSER)Painting and stabilization of componentsDesign of products from A to ZRoad and sewer castings (more than 100 models, over 1,000 items)General metalworking, oxy-fuel cutting, welding work, mechano-weldingLeak and pressure testing

Quality

The company holds certifications according to ISO 9001, ISO 14001, ISO 45001 and ISO 50001 as well as OHSAS 18001 and carries out leak and pressure tests on components.

EvidenceArdon
ISO 9001
ISO 14001
ISO 45001
ISO 50001
OHSAS 18001

History

  1. 1875

    Foundation of the company

  2. 1952

    First documented casting production (Coulée)

  3. 1975

    The two current owners acquired the majority stake

  4. 1989

    Stake consolidated to over 99%

  5. More than 35 years of continuous investment of over CHF 55 million in production equipment and infrastructure; today run by the 4th generation

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