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FASTPART – Fertigung

3D printing, CNC milling, vacuum casting and thermoforming for prototypes and small series from Berlin

FASTPART Logo

FASTPART Kunststofftechnik GmbH

Berlin (Headquarters / Production)New on Amplifa

1997Founded
30Employees
Berlin-MarzahnLocation
1–several hundredLot sizes
600 x 500 mmMax. CNC clamping area

About FASTPART

FASTPART Kunststofftechnik GmbH is an owner-managed family business founded in 1997 and based in Berlin-Marzahn. As a service provider for rapid prototyping, rapid tooling and rapid manufacturing, the company produces prototypes, pre-series and small-series parts from as few as one to several hundred pieces. The range of processes covers additive manufacturing (stereolithography, selective laser sintering, Hybrid PhotoSynthesis, FDM), CNC and HSC milling up to a 600 x 500 mm clamping area, plastics thermoforming as well as vacuum casting with a broad spectrum of PU casting resins. In addition, FASTPART offers design and development, surface finishing such as painting, printing and laser engraving, and assembly of complete assemblies. All technologies are located at the Berlin site, which enables fast response times and reliable adherence to deadlines. Customers come primarily from medical technology, automotive, telecommunications, measurement and control technology, packaging design, household appliances as well as architecture and art.

Site
Berlin
Processes
Stereolithography (SLA), Selective Laser Sintering (SLS), Hybrid PhotoSynthesis (HPS), FDM (Fused Deposition Modeling), CNC Milling and HSC Milling, Plastics Thermoforming, Vacuum Casting, Design and Development (CAD Design)
Materials
PA 650, PA 615 GS, Accura Xtreme, Somos WaterShed XC 11122, VisiJet Tough, Elastic Resin, Figure 4 Tough Clear, Ultracur3D® RG3280
Certificates
ISO 9001:2015
Founded
1997
Employees
30
Industries
Medical Technology, Automotive, Telecommunications, Measurement and Control Technology, Packaging Industry / Packaging Design, Household Appliances
  1. 01

    Design and Development

  2. 02

    Rapid Prototyping

  3. 03

    3D Printing / CNC Milling

  4. 04

    Vacuum Casting / Thermoforming

  5. 05

    Surface Finishing

  6. 06

    Assembly

  7. 07

    Quality Control

Materials & Processes

SLA

Stereolithography

Light-curing photopolymers such as Accura Xtreme and Somos WaterShed XC 11122 for highly detailed models with a build volume of 250 x 250 x 250 mm.

SLS

Selective Laser Sintering

PA 650 and glass-fiber-reinforced PA 615 GS for robust functional parts in a build volume of 320 x 280 x 410 mm.

HPS

Hybrid PhotoSynthesis

A combination of DLP and laser for parts in injection-molding quality with a resolution of 25 to 200 micrometers.

FDM

Fused Deposition Modeling

Filament-based printing process for fast prototypes and functional parts.

CNC

CNC and HSC Milling

Machining of plastics, aluminium, brass, steel, copper and wood up to a 600 x 500 mm clamping area.

VG

Vacuum Casting

All common PU casting resins for small series of 1 to several hundred pieces in production quality.

TDZ

Plastics Thermoforming

Polystyrene, polycarbonate, PET and acrylic for thin-walled molded parts up to 200 x 100 x 60 mm.

Locations

Berlin

DE

Headquarters / Production

Lot size
1 part to several hundred pieces
Materials
Plastics, PU casting resins, aluminium, brass, steel, copper, wood
  • DMU eVo/linear 60 (5-axis, DMG)
  • 2 x RFM 600 (3-axis)
  • Datron M10 Power (HSC)
  • FADAL FM1015
  • SLA: Viper Si2, ProJet 6000, FORM 2
  • SLS system HQ (3D Systems)
  • Axtra3D HPS printer
  • 5 vacuum casting machines
  • Thermoforming system

Components

3D-printed component
3D-printed component3D Printing · Product Development
Gears
GearsStereolithography · Mechanical Engineering
Cherry mouse for medical environments
Cherry mouse for medical environmentsRapid Prototyping · Medical Technology
Drive system for artificial hearts
Drive system for artificial heartsSmall-Series Production · Medical Technology

Inside the production

Post-processing of a 3D-printed part
Post-processing of a 3D-printed part
HPS Hybrid PhotoSynthesis 3D printing machine
HPS Hybrid PhotoSynthesis 3D printing machine
SLA part with support structures in the build tray
SLA part with support structures in the build tray
DEKRA seal for ISO 9001 certification
DEKRA seal for ISO 9001 certification

Industries

Medical TechnologyAutomotiveTelecommunicationsMeasurement and Control TechnologyPackaging Industry / Packaging DesignHousehold AppliancesArchitecture and Art

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Stereolithography (SLA)Additive–250 mm × 250 mm × 250 mm–1 part – 5 partsAccura Xtreme, Somos WaterShed XC 11122, VisiJet Tough
Selective Laser Sintering (SLS)Additive–320 mm × 280 mm × 410 mm––PA 650, PA 615 GS (glass-fiber-reinforced)
Hybrid PhotoSynthesis (HPS)Additive–495 mm × 249 mm × 140 mm––Figure 4 Tough Clear, Ultracur3D® RG3280, INFINAM® ST 6100 L, LOCTITE® 3D 3843™, KeyPrint® KeyGuide®, KeyPrint® KeyModel Ultra™, KeyPrint® KeyOrthoModel®
FDM (Fused Deposition Modeling)Additive–––––
CNC Milling and HSC MillingMachining–600 mm × 500 mm––Aluminium, Brass, Steel, Copper, Non-ferrous Metals, Acrylic, Plexiglass, POM, Wood, Block Material
Plastics ThermoformingPlastics–200 mm × 100 mm × 60 mm–Small to medium-sized seriesPolystyrene, Polycarbonate, PET, Acrylic
Vacuum CastingCastingbased on DIN 16742 tolerance group 6––1 piece – several hundred piecesall common PU casting resins (including G 48, Biresin U1419,
Design and Development (CAD Design)Engineering–––––
Surface Finishing (Painting, Printing, Laser Engraving, Grinding)Surface–––––
AssemblyAssembly–––––
Rapid PrototypingEngineering–––––
Rapid ToolingEngineering–––––
Rapid ManufacturingEngineering–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis universal machining centerDMG DMU eVo/linear 601Max. clamping area 600 x 500 mm; swivel rotary table, 400 kg load capacity, linear motors X/Y,–Berlin
3-axis milling machineRFM 6002––Berlin
3-axis HSC milling machineDatron M10 Power1––Berlin
3-axis milling machineFADAL FM10151––Berlin
SLA system3D Systems Viper Si21250 x 250 x 250 mm–Berlin
SLA system3D Systems ProJet 60001––Berlin
SLA printerFormlabs FORM 21––Berlin
SLS system3D Systems HQ1320 x 280 x 410 mm; layer thickness 0.1 mm–Berlin
HPS 3D printer (Hybrid PhotoSynthesis, DLP/laser)Axtra3D1249 x 140 x 495 mm; resolution 25 to 200 micrometers–Berlin
Casting machine (vacuum casting)–5various sizes–Berlin
Thermoforming system––Part sizes max. 200 x 100 x 60 mm–Berlin

Additional services

Design and DevelopmentRapid PrototypingRapid ToolingRapid ManufacturingSmall-Series and Pre-Series Production3D Printing (SLA, SLS, FDM, Hybrid PhotoSynthesis)CNC and HSC MillingPlastics ThermoformingVacuum CastingSurface Finishing (Painting, Printing, Laser Engraving)AssemblyQuality Control

Reference customers

Human Med (body-jet®)STAGETECPicoQuantCherryA2Zebra (TukToro)Wings of ShadesHeatleFaSTTUBe (Formula Student TU Berlin)

Quality

Every part undergoes a thorough final inspection. FASTPART has been certified to DIN ISO 9001 since 2013 (DEKRA, certificate 81213876/4, valid until 22.12.2028).

EvidenceBerlin
ISO 9001:2015

History

  1. 1997

    Founding of Fastpart Kunststofftechnik GmbH in a commercial courtyard in Berlin-Marzahn by Michael Pohlisch, Roland Galkow and Karin Waßmann-Tchurz

  2. 2011

    Relocation to its own building at Wolfener Str. 37 (Zukunftsort CleanTech Marzahn)

  3. 2013

    Expansion of the machine park with a 5-axis universal machining center (DMG) and initial DIN ISO 9001 certification

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