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Edelhoff Wire – Fertigung

Manufacture and electroplating of fine wires in round, flat and square geometries since 1760.

Edelhoff Wire Logo

Feindrahtwerk Adolf Edelhoff GmbH & Co. KG

IserlohnNew on Amplifa

1760Founded
6.000+Wire solutions in the portfolio
50+Countries supplied worldwide
Am Großen Teich 33, 58640 IserlohnHeadquarters and production site

About Edelhoff Wire

Feindrahtwerk Adolf Edelhoff GmbH & Co. KG is a family-owned company in Iserlohn, established in 1760, specialising in the manufacture and finishing of fine wire. The product portfolio includes round, flat and square wires made of copper (including Cu-ETP1, Cu-OF1), steel, copper alloys, stainless steel and nickel wrought alloys according to DIN 17743. The wires are finished by hot-dip tinning and electroplated coatings with tin, tin/lead, silver, gold, nickel and copper, including multi-layer coatings with top, intermediate and barrier layers. The production process enables lengths of over 100,000 metres within very tight tolerance ranges. Customers include industrial electronics, automotive, photovoltaics and lighting technology, aerospace, special cable manufacturers as well as piano and grand piano manufacturers. Quality assurance is provided by an in-house analytical laboratory (ICP, HPLC), a metallography laboratory with X-ray analysis, an electroplating laboratory and AI-supported 100% length monitoring. Customers come from more than 50 countries.

Site
Iserlohn
Processes
Hot-dip tinning of wires, Electroplating of wires, Multi-layer coatings and coating combinations (top, intermediate and barrier layers), Manufacture of round, flat and square wires (bare wire), Wire drawing, Quality inspection: solderability test (DIN EN IEC 60068-2-20, ASTM B678, MIL-STD 202), Quality inspection: reverse bend test (DIN ISO 7801), adhesion test (DIN EN ISO, Fine wire manufacturing
Materials
Copper (Cu-ETP1, Cu-OF1), Steel / Iron, Copper alloys (copper beryllium, bronze, brass and others), Stainless steel, Nickel / nickel wrought alloys, Tin (coating material), Tin/lead (coating material), Silver (coating material)
Certificates
Solderability test (DIN EN IEC 60068-2-20, ASTM B678, MIL-STD 202), Tensile test (DIN EN ISO 6892-1), Coating thickness measurement (cross-section, coulometric, XRAY), 100% length monitoring / AI-supported quality assurance
Founded
1760
Industries
Industrial electronics, Automotive, Photovoltaics / lighting technology, Aerospace, Music strings (piano and grand piano manufacturers), Special cables
  1. 01

    Wire drawing / wire production (round, flat and square wire)

  2. 02

    Hot-dip tinning

  3. 03

    Electroplating / multi-layer coating

  4. 04

    Quality inspection (laboratory, 100% length monitoring)

  5. 05

    Winding onto spools and into containers, packaging, dispatch

Core Materials and Coatings

Cu-ETP1, Cu-OF1

Copper

Core material with excellent electrical and thermal conductivity for electronics, power supply and communication.

Steel / Iron

Core material for conductors and shields, often with copper, tin or nickel coating.

DIN EN 12166

Copper alloys

Copper beryllium, bronze, brass and other alloys for special mechanical and electrical requirements.

Stainless steel

Core material for corrosion-resistant wire applications with electroplated finishing.

DIN 17743

Nickel / nickel wrought alloys

Core material for temperature-resistant and special electrical applications.

DIN EN 10244-4

Tin / tin-lead (coating)

Coating materials for solderable wires according to DIN EN 10244-4, DIN 50965 and ASTM B33/B579.

ASTM B488

Silver and gold (coating)

Precious metal coatings for maximum conductivity and contact reliability according to ASTM B298/B700 and B488.

ASTM B355

Nickel (coating)

Electroplated nickel coatings according to DIN EN 10244-5, ASTM B355/B689 and DIN EN ISO 1456.

Location

Standort Iserlohn

Iserlohn

DE

Headquarters and production site

Lot size
Spools and containers from 0.5 kg fill weight up to 1,000 kg octabin
Materials
Copper, steel, copper alloys, stainless steel, nickel
  • Hot-dip tinning lines
  • Electroplating lines
  • Analytical laboratory (ICP, HPLC)
  • Metallography laboratory with digital microscopy and X-ray analysis
  • Electroplating laboratory
  • AI-supported length monitoring

Wire Products

Round wire
Round wireBare wire / hot-dip tinning · Electronics
Profile and flat wire
Profile and flat wireWire drawing · Special cables
Spool winding
Spool windingPackaging · Delivery form
Coated wire in long lengths
Coated wire in long lengthsElectroplating · Automotive

Inside the production

Electroplating
Electroplating
Hot-dip tinning
Hot-dip tinning
Container and spool windings
Container and spool windings
Plastic and metal spools
Plastic and metal spools

Industries

Industrial electronicsAutomotivePhotovoltaics / lighting technologyAerospaceMusic strings (piano and grand piano manufacturers)Special cablesWater treatment / germ control

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hot-dip tinning of wiresSurface–Long lengths >100,000 m––Steel / Iron, Stainless steel, Copper, Copper alloys, Nickel
Electroplating of wiresSurface–Long lengths >100,000 m––Steel / Iron, Stainless steel, Copper, Copper alloys, Nickel
Multi-layer coatings and coating combinations (top, intermediate and barrier layers)Surface––––Steel / Iron, Stainless steel, Copper, Copper alloys, Nickel
Manufacture of round, flat and square wires (bare wire)Formingvery tight tolerance ranges–––Steel / Iron, Stainless steel, Copper, Copper alloys, Nickel
Wire drawingForming––––Copper, Steel / Iron, Copper alloys, Stainless steel, Nickel
Quality inspection: solderability test (DIN EN IEC 60068-2-20, ASTM B678, MIL-STD 202)Testing–––––
Quality inspection: reverse bend test (DIN ISO 7801), adhesion test (DIN EN ISOTesting–––––

Additional services

Fine wire manufacturingElectroplated wire finishing / wire coatingHot-dip tinningMulti-layer coatings (top, intermediate and barrier layers)Innovation partnership for customised layer combinations and small samplesIn-house analytical laboratory (ICP, HPLC)Metallography laboratory (digital microscopy, X-ray analysis)Electroplating laboratory / plating testsAI-supported quality assurance and 100% length monitoringTechnical service / packaging consultingGerm control in process fluids and drinking water (ae-aqua)Special packaging (spools, containers, wire mesh box, euro pallet)

Quality Assurance

Quality assurance includes an in-house analytical laboratory (ICP, HPLC), a metallography laboratory with digital microscopy and X-ray analysis, and an electroplating laboratory for plating tests. In addition, 100% length monitoring, AI-supported defect detection and test standards such as DIN EN IEC 60068-2-20 (solderability), DIN ISO 7801, DIN EN ISO 2819, DIN EN ISO 6892-1 and coating thickness measurement according to DIN EN ISO 1463/2177/3497 are applied.

EvidenceIserlohn
Solderability test (DIN EN IEC 60068-2-20, ASTM B678, MIL-STD 202)
Tensile test (DIN EN ISO 6892-1)
Coating thickness measurement (cross-section, coulometric, XRAY)
100% length monitoring / AI-supported quality assurance

History

  1. 1760

    Founded as a family business specialising in the manufacture and finishing of wire.

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