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Catheter Solutions – Fertigung

Development, prototyping, testing and process validation for catheters, stent and delivery systems

Catheter Solutions Logo

Feinzer GmbH (Catheter Solutions)

Munich · Augsburg · TallinnNew on Amplifa

Amtsgericht Augsburg, HRB 29659Commercial Register
50+ yearscombined industry experience of the team
3locations (Munich, Augsburg, Tallinn)

About Catheter Solutions

Catheter Solutions (Feinzer GmbH) is a Germany-based R&D and consulting company for minimally invasive medical devices. The team supports internationally active medical technology manufacturers in the design, development and commercialization of catheters, access sheaths, balloon catheters, valve delivery systems and stent delivery systems. Services include R&D consulting, product design, prototyping of full devices or sub-assemblies, device testing including CE documentation, setup of pilot lines as well as process validation according to IQ/OQ/PQ and CQV. For manufacturing and prototype creation, processes such as laser welding, laser cutting, braiding, coiling, reflow/lamination, tip forming, balloon blowing, tube cutting, surface treatment, cleaning, sterilization and UV glueing are available. In addition, the company handles complete technology transfer worldwide – from supplier selection to series production handover. Locations are in Munich and Augsburg (Germany) as well as Tallinn (Estonia).

Site
Munich
Processes
Product Design (development, drawings, BOM), Prototyping (full device or sub-assembly), Laser welding, Laser cutting, Lap joints, Butt welding, Braiding, Coiling
Materials
PTFE (Liner), Thermoplastics (thermoplastic materials, catheter/balloon processing), Polyamide (Nylon), Polyether block amide (PEBA), Polyurethane, Polyethylene terephthalate (PET), Polyimide, Silicone rubber
Certificates
ISO 13485 (Partner certification), ISO 13485 (Partner)
Industries
Medical Technology, Minimally Invasive Medical Devices (Catheters, Stents, Interventional Devices), Minimally Invasive Medical Devices (Catheters, Stents, Interventional Devices)
  1. 01

    R&D Consulting / Product Design

  2. 02

    Prototyping (full device or sub-assembly)

  3. 03

    Device Testing and CE documentation

  4. 04

    Pilot Lines Setup

  5. 05

    Process Validation (IQ/OQ/PQ, CQV)

  6. 06

    Product Line Transfer / Commercialization

Locations

Standort Munich

Munich

DE

German Office

Standort Augsburg

Augsburg

DE

Company Headquarters (Feinzer GmbH)

Standort Tallinn

Tallinn

EE

Main Office (Hoyf Advisory ÖU)

Product Areas

Catheters
CathetersPrototyping / Testing · Medical Technology
Access Sheaths
Access SheathsDesign / Prototyping · Medical Technology
Balloon Catheters
Balloon CathetersBalloon Blowing and Forming · Medical Technology
Stent Delivery Systems
Stent Delivery SystemsPrototyping / Stent Securement Testing · Medical Technology
Valve Delivery Systems
Valve Delivery SystemsPrototyping / Testing · Medical Technology

Inside the production

Cleanroom Area
Cleanroom Area
Laboratory and Testing Equipment
Laboratory and Testing Equipment
Catheter Manufacturing Equipment
Catheter Manufacturing Equipment
Process Development in the Laboratory
Process Development in the Laboratory
Catheter Testing Services
Catheter Testing Services
Prototyping
Prototyping
Workpiece Testing
Workpiece Testing
Assembly and Testing
Assembly and Testing
Development of Minimally Invasive Devices
Development of Minimally Invasive Devices

Industries

Medical TechnologyMinimally Invasive Medical Devices (Catheters, Stents, Interventional Devices)Minimally Invasive Medical Devices (Catheters, Stents, Interventional Devices)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Product Design (development, drawings, BOM)Engineering–––––
Prototyping (full device or sub-assembly)Engineering–––––
Laser weldingJoining–––––
Laser cuttingJoining––––Stainless steel
Lap jointsJoining–––––
Butt weldingJoining–––––
BraidingForming–––––
CoilingForming–––––
Reflow / LaminationJoining–––––
Tip forming and weldingJoining–––––
Balloon blowing and formingForming–––––
Tube cuttingMachining–––––
Surface treatmentSurface–––––
Product cleaningSurface–––––
SterilizationSurface–––––
UV glueingJoining–––––
Device Testing according to ISO (CE documentation)Testing–––––
Hydraulic Burst Leak TestingTesting–––––
Radial Force & Hoop Force TestingTesting–220 mm × 60 mm (diameter)–––
Stent Securement TestingTesting–––––
Catheter Testing Services (Fatigue, Flow, Track force, Torque, Push efficiency, Tip stiffness)Testing–––––
Pilot Lines Setup / Product line transferEngineering–––––
Process Validation (IQ/OQ/PQ, CQV, Software Validation)Testing–––––
R&D Consulting / Engineering consultingEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
6-up Liner Stretcher with Tension Control–––––
Catheter Curving Machine (shaping for braided catheters)––Compatible with any shaped and thermoplastic materials––

Additional services

R&D ConsultingProduct DesignPrototypingDevice TestingPilot Lines SetupValidation (IQ/OQ/PQ, CQV)Process DevelopmentProduct Line TransferLaser weldingLaser cuttingLap jointsButt weldingBraidingCoilingReflow/LaminationTip forming and weldingBalloon blowing and formingTube cuttingSurface treatmentProduct cleaningSterilizationUV glueingHydraulic Burst Leak Testing (up to 5000 psi)Radial Force & Hoop Force TestingStent Securement TestingSupplier SourcingEquipment (PTFE Liner Stretcher, Catheter Curving Machine)

Quality and Validation

Device testing is performed including the associated documentation for CE certification; hydraulic burst leak testing up to 5000 psi as well as radial and hoop force testing for products up to 220 mm length and 60 mm diameter are offered. The manufacturing partner is certified according to ISO 13485 (2017).

EvidenceMunichAugsburgTallinn
ISO 13485 (Partner)
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