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Manufacturing and repair of electrical machines and their components, from windings to generators.

FE

Feldmann Elektronik GmbH

Leer (Lower Saxony)New on Amplifa

1998Founded
11Employees
LeerLocation
up to 7 t / 4000 mmMax. component size (faceplate)

About Feldmann Elektronik

Feldmann Elektronik GmbH in Leer (Lower Saxony) manufactures and repairs electrical machines and their components. Core competence is the construction of large electrical components for synchronous machines, in particular the processing of large copper conductor cross-sections. The company produces stator and rotor windings, windings for iron-core poles and pole wheels, synchronous poles with damper windings as well as connecting rings and connecting ring segments. In addition, the company repairs electric motors and medium-sized generators, including for wind power and biogas plants as well as for shipping, and manufactures DC machines new. Completion parts such as louver sheets, shim sheets, terminal parts made of copper and brass as well as electrical connections are manufactured as single or custom-made items. Processing includes winding technology, Cu-Cu and Cu-Brass welded joints, mechanical manufacturing with CNC milling, boring mill and lathe, heat treatment in a pyrolysis furnace as well as in-house jig and fixture construction.

Site
Leer
Processes
Repair of electric motors, Repair of generators for wind power plants, Repair of generators for biogas plants, Repair of marine generators, New manufacture of DC machines, Windings and copper construction of larger cross-sections (stator/rotor windings GS DS, windings, Coil manufacturing (up to 4 parallel wires of 20x30mm each), Resistance coils made of NiCr flat wire, edge-wound
Materials
Copper, Brass (Ms), NiCr flat wire, Brass
Certificates
ISO 9001
Founded
1998
Employees
11
Industries
Wind power plants, Biogas plants, Shipbuilding/shipping, Electrical machine engineering
  1. 01

    Assessment of the electrical machine

  2. 02

    Winding manufacturing / copper construction

  3. 03

    Mechanical machining (CNC milling, boring mill, lathe)

  4. 04

    Welding (Cu-Cu, Cu-Brass)

  5. 05

    Heat treatment (pyrolysis furnace, ovens)

  6. 06

    Assembly and repair

  7. 07

    Maintenance and service

Materials & Processes

Cu

Copper

Main material for windings, coils with large conductor cross-sections and electrical connections.

Ms

Brass

Used for terminal parts and Cu-Brass welded joints.

NiCr

NiCr flat wire

For edge-wound resistance coils.

Locations

Leer

DE

Manufacturing & repair of electrical machines

Part weight / size
up to 7 t, windings up to Ø 4000 mm
Lot size
Single and custom-made items
Materials
Copper, brass, NiCr flat wire
  • Winding machine round wire 80-fold parallel, braked
  • Winding machine profile wire 8-fold parallel, horizontal
  • Winding machine profile wire 2-fold parallel, vertical
  • Faceplate winding machine (center height 700–2000 mm, clamping load up to 7 t)
  • Wire brake
  • Pyrolysis furnace 2 m × 2 m × 3.5 m (since 2017)
  • Ovens
  • Boring mill
  • CNC milling machine
  • Lathe
  • Press
  • Jig and fixture construction

Industries

Wind power plantsBiogas plantsShipbuilding/shippingElectrical machine engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair of electric motorsAssembly–––––
Repair of generators for wind power plantsAssembly–––––
Repair of generators for biogas plantsAssembly–––––
Repair of marine generatorsAssembly–––––
New manufacture of DC machinesAssembly–––––
Windings and copper construction of larger cross-sections (stator/rotor windings GS DS, windingsEngineering––up to 7 t (faceplate)–Copper, NiCr flat wire
Coil manufacturing (up to 4 parallel wires of 20x30mm each)Engineering––––Copper
Resistance coils made of NiCr flat wire, edge-woundEngineering––––NiCr
Welded joints Cu-Cu or Cu-BrassJoining––––Copper, Brass
Component construction for large and medium-sized machines (synchronous poles incl. damper winding,Assembly–––––
Completion parts single/custom-made (louver sheets, shim sheets/shims, terminal parts,Joining––––Copper, Brass
Assessments of electrical machinesTesting–––––
Maintenance, bearing replacement (electric motors, generators, pumps)Assembly–––––
Construction of large electrical components for synchronous machines, processing of large conductorAssembly––––Copper
Jig and fixture constructionEngineering–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Winding machine (round wire, 80-fold parallel, braked)––––Leer
Winding machine (profile wire, 8-fold parallel, braked, horizontal)––––Leer
Winding machine (profile wire, 2-fold parallel, braked, vertical)––––Leer
Faceplate winding machine––Center heights 700 mm to 2000 mm, clamping load up to 7 tonnes–Leer
Wire brake––––Leer
Pyrolysis furnace–12 m x 2 m x 3.5 m furnace chamber2017Leer
Ovens––––Leer
Boring mill––––Leer
CNC milling machine––––Leer
Lathe––––Leer
Press––––Leer

Additional services

Repair of electric motorsRepair of generators for wind power plantsRepair of generators for biogas plantsRepair of marine generatorsNew manufacture of DC machinesWindings and copper construction of large cross-sectionsComponent construction for large and medium-sized machines (synchronous poles incl. damper winding,Custom-made completion parts (louver sheets, shims, terminal parts, electrical connections)Assessment of electrical machinesMaintenance, bearing replacementService work possibly in 3 shiftsIn-house jig and fixture construction

Quality

Assessments of electrical machines are part of the service spectrum. Manufacturing and repair are carried out by master craftsmen, electrical machine builders and electronics technicians for machinery and drive technology; certificates are not documented.

EvidenceLeer
ISO 9001

History

  1. 1998

    Founded by Johann Feldmann and Prof. Dr.-Ing. Jürgen Meins; Günter Feldmann becomes managing director and is today the sole shareholder.

  2. 2017-09

    Commissioning of a new pyrolysis furnace with a 2 m × 2 m × 3.5 m furnace chamber.

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