Production and delivery of ready-mixed concrete and special concrete products for structural, civil and engineering construction in the Rhineland and the Netherlands.
Fertigbeton Rheinland GmbH & Co. KG
Düren · Jülich · Aachen-Brand · Kerpen-Blatzheim · Erftstadt-Blessem · Geilenkirchen · Stein (NL)New on Amplifa
About Fertigbeton Rheinland
Fertigbeton Rheinland GmbH & Co. KG (FBR), based in Düren, is a ready-mixed concrete plant that has been producing and delivering fresh concrete to construction companies and building owners for over 60 years. The company produces concretes to DIN EN 206-1/DIN 1045-2 in compressive strength classes from C8/10 to C50/60, and for deliveries to the Netherlands in accordance with the standards NEN EN 206-1 and NEN 8005. The product range includes unreinforced concrete, reinforced concrete, steel-fibre concrete for industrial floors, concretes for traffic surfaces and bridge construction according to ZTV-ING, bored pile concrete, RC concrete with recycled aggregate, CO2-reduced concretes, drain/shoulder concrete as well as cement-bound site-mixed mortar and hydraulically bound base courses. Production takes place in seven logistically interconnected stationary concrete mixing plants in the Rhineland and the Netherlands; an own vehicle fleet, truck-mounted concrete pumps, mobile mixing plants and an in-house laboratory complete the value chain. Customers are found in structural, civil and engineering construction, in hydraulic engineering and in transport infrastructure projects.
- Site
- Düren
- Processes
- Ready-mixed concrete (unreinforced concrete C8/10 to C20/25, consistency C1/F3), Reinforced concrete / reinforced concrete (C16/20 to C50/60, consistency F2–F6), Steel-fibre concrete (industrial floors, floor slabs), Concrete for traffic surfaces with de-icing salt exposure (C30/37, XF4, XD2, XA2), Bridge parapet concrete according to ZTV-ING (C25/30, XF4, XD3), Concrete for abutments according to ZTV-ING (≥C30/37, XF2, XD2, XA2), RC concrete (concrete aggregate from recycled crushed concrete), CO2-reduced concretes (reduction of more than 40 %)
- Materials
- Concrete according to DIN EN 206-1 / DIN 1045-2 (compressive strength classes C8/10 to C50/60), Concrete according to Dutch standards NEN EN 206-1 / NEN 8005, Steel-fibre concrete, RC concrete (recycled crushed concrete as aggregate), Cement-based site-mixed mortar/screed, Hydraulically bound base course (HGT), Portland cement clinker, Gravel / sand (aggregate)
- Certificates
- CSC certification (Concrete Sustainability Council), KOMO certification (Dutch standards NEN EN 206-1/NEN 8005), KOMO certification (NEN EN 206-1/NEN 8005)
- Employees
- > 100
- Industries
- Structural construction, Civil engineering, Engineering construction, Industrial floors/industry, Hydraulic engineering, Traffic facilities/bridge construction
- 01
Raw material storage (cement, gravel, sand, admixtures, steel fibres at all
- 02
Formulation and concrete development in the in-house laboratory
- 03
Highly automated production in stationary concrete mixing plants
- 04
Quality control (consistency measurement, sampling at plant and construction
- 05
GPS-based dispatch and just-in-time delivery
- 06
Pumping of fresh concrete on site with truck-mounted concrete pumps on request
Concrete types and standards
Ready-mixed concrete according to DIN EN 206-1/DIN 1045-2
Standardised concretes from unreinforced concrete C8/10 to reinforced concrete C50/60 with consistencies C1 to F6.
Concrete according to Dutch standards (NEN EN 206-1, NEN 8005)
For deliveries to the Netherlands, concrete with KOMO certification is produced according to NEN standards.
Steel-fibre concrete
For industrial floors and floor slabs exposed to high loads and to traffic from forklifts and pallet trucks.
RC concrete (recycled concrete)
Uses processed crushed concrete from building demolition as a substitute for natural aggregate according to the DAfStB guideline.
CO2-reduced concretes
Through binder selection and modern formulations, a CO2 reduction of more than 40 percent compared to CSC reference values is achieved.
Bridge parapet and abutment concrete according to ZTV-ING
Weather-resistant concretes C25/30 or ≥C30/37 for bridge parapets, abutments and traffic facilities.
Easily compactable concrete (F6)
Self-compacting, easily placed concrete in classes C25/30 and C30/37.
Site-mixed mortar, screed and hydraulically bound base course
Cement-bound building materials for fit-out, masonry and road construction.
Production sites
Düren (Plant 1+2)
DEConcrete mixing plant and head office
- Stationary concrete mixing plant
- Cement silo
- Laboratory
Jülich (Plant 3)
DEConcrete mixing plant
- Stationary concrete mixing plant
- Cement silo
Aachen-Brand (Plant 4)
DEConcrete mixing plant
- Stationary concrete mixing plant
- Cement silo
Kerpen-Blatzheim (Plant 6)
DEConcrete mixing plant
- Stationary concrete mixing plant
- Cement silo
Erftstadt-Blessem (Plant 7)
DEConcrete mixing plant
- Stationary concrete mixing plant
- Cement silo
Geilenkirchen (Plant 9)
DEConcrete mixing plant
- Stationary concrete mixing plant
- Cement silo
Stein (NL, Plant BCL)
NLConcrete mixing plant for deliveries to the Netherlands
- Materials
- Concrete according to NEN EN 206-1/NEN 8005
- Stationary concrete mixing plant
- Cement silo
Products and building materials
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Ready-mixed concrete (unreinforced concrete C8/10 to C20/25, consistency C1/F3)Casting | – | – | – | – | Concrete according to DIN EN 206-1/DIN 1045-2 |
| Reinforced concrete / reinforced concrete (C16/20 to C50/60, consistency F2–F6)Casting | – | – | – | – | Concrete, Reinforcing steel |
| Steel-fibre concrete (industrial floors, floor slabs)Casting | – | – | – | – | Steel-fibre concrete |
| Concrete for traffic surfaces with de-icing salt exposure (C30/37, XF4, XD2, XA2)Casting | – | – | – | – | Concrete |
| Bridge parapet concrete according to ZTV-ING (C25/30, XF4, XD3)Casting | – | – | – | – | Concrete |
| Concrete for abutments according to ZTV-ING (≥C30/37, XF2, XD2, XA2)Casting | – | – | – | – | Concrete |
| RC concrete (concrete aggregate from recycled crushed concrete)Casting | – | – | – | – | RC concrete (recycled concrete) |
| CO2-reduced concretes (reduction of more than 40 %)Casting | – | – | – | – | Concrete |
| Drain concrete / shoulder concrete (open-pored concrete)Casting | – | – | – | – | Concrete |
| Bored pile concrete according to DIN EN 1536/DIN SPEC 1840 (C25/30 F5)Casting | – | – | – | – | Concrete |
| Easily compactable concrete FBR-FLOW (F6, C25/30 and C30/37)Casting | – | – | – | – | Concrete |
| Concrete pump service (pumping of fresh concrete on the construction site with truck-mountedAssembly | – | – | – | – | Fresh concrete |
| Mobile concrete mixing plants (rental incl. assembly, raw material supply, maintenance)Assembly | – | – | – | – | Concrete |
| In-house laboratory/testing service (quality control of concretes, sampling at plant andTesting | – | – | – | – | Concrete |
| Workshop & maintenance (servicing of vehicle fleet and mixing plants, own metalworking shop)Assembly | – | – | – | – | – |
| Production of cement-bound site-mixed mortar/screed, hydraulically bound base course (HGT)Casting | – | – | – | – | Cement-bound building material |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Stationary concrete mixing plant | – | 7 | – | – | Düren (Plant 1+2), Jülich (Plant 3), Aachen-Brand (Plant 4), Kerpen-Blatzheim |
| Mobile concrete mixing plant | – | – | – | – | – |
| Truck-mounted concrete pump | – | – | – | – | – |
| Concrete truck mixer | – | – | – | – | – |
| Pumi (pneumatic silo tanker vehicle) | – | – | – | – | – |
| Cement truck | – | – | – | – | – |
| Semi-trailer combination | – | – | – | – | – |
| Laboratory vehicle / lab van | – | – | – | – | – |
| Workshop vehicle for external assignments | – | – | – | – | – |
| Cement silo (storage at all locations) | – | – | – | – | all plants |
Additional services
Quality assurance
An in-house laboratory with laboratory vehicles monitors the quality of all standardised concretes and special products, including regular sampling at plants and on construction sites as well as regular quality controls by the BÜV. Consistency is quality-assured through modern measurement.
| Evidence | Düren |
|---|---|
| CSC certification (Concrete Sustainability Council) | |
| KOMO certification (NEN EN 206-1/NEN 8005) |
Company history
Start of ready-mixed concrete production – the company cites over 60 years of experience in ready-mixed concrete.