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FTW Allgäu – Fertigung

Manufacturer of reinforced concrete precast components: solid and sandwich walls, girders, columns, stairs and special components including assembly

FTW Allgäu Logo

Fertigteilwerk Allgäu GmbH

Pforzen (Allgäu)New on Amplifa

GmbHLegal form (HRB 12403, register court Kempten)
Over 50 yearsExperience in precast construction (self-reported)
PforzenHeadquarters and precast plant

About Fertigteilwerk Allgäu GmbH

Fertigteilwerk Allgäu GmbH (FTW), based in Pforzen (district of Ostallgäu), is a manufacturer of reinforced concrete precast components with over 50 years of experience in precast construction. The product range comprises solid walls, core-insulated sandwich walls, reinforced concrete girders, columns, floor slabs with ribs, foundation elements, bar-shaped load-bearing components, wall panels, retaining wall elements, stairs and landings as well as custom-made reinforced concrete special components. Production is carried out in reinforced normal concrete (e.g. foundation elements from at least C 25/30) with reinforcing steel of grade fyk = 500 MPa; in addition to architectural concrete in white and coloured concrete, sandwich walls with an insulating core are also produced. The offering is rounded out by consulting, planning and construction of commercial halls, assembly of precast components including erection planning and quality control as well as fair-faced concrete cosmetics (repair, cleaning, retouching, hydrophobisation). Reference projects include the NS Documentation Centre Munich, the Balanstraße car park in Munich, the Kleiner industrial hall in Mindelheim and Ingolstadt North Station. Customers come from industrial and commercial construction, residential construction, public infrastructure and agriculture.

Site
Pforzen
Processes
Production of concrete precast components / reinforced concrete special components (solid walls), Production of core-insulated sandwich walls (reinforced concrete), Production of reinforced concrete girders, Production of reinforced concrete special components (custom-made), Production of reinforced concrete columns, Production of precast concrete stairs and landings, Production of floor slabs with ribs (EN 13224), Production of foundation elements (EN 14991, compressive strength ≥ C 25/30)
Materials
Concrete / normal concrete, Reinforced concrete, reinforced normal concrete, Reinforcing steel, Architectural concrete (white), coloured concrete, Insulating material (core layer of sandwich walls), Steel (processing in the plant)
Certificates
CE-Leistungserklärungen (EN 13224, EN 14991, EN 13225, EN 14843, EN 14992), Zertifikat Planung und Einbau Schöck Isolink, Zertifikat Verarbeitung und Einbau Schöck Tronsole, Plant surveillance by notified body MPA TU Munich (ID no. 1211), Certificates Schöck Isolink / Tronsole, ISO 9001
Industries
Industrial and commercial construction, Residential construction, Office and administrative buildings, Logistics buildings, Educational institutions and hospitals, Public infrastructure (bridges, tunnels, car parks, railway stations)
  1. 01

    Consulting and planning / erection planning

  2. 02

    Concrete production (ready-mixed concrete with laboratory)

  3. 03

    Formwork and reinforcement

  4. 04

    Production of concrete precast components in the plant

  5. 05

    Quality control / in-house production control

  6. 06

    Delivery and assembly on the construction site

  7. 07

    Fair-faced concrete cosmetics / post-treatment

Materials and Processes

Beton

Normal concrete / reinforced concrete

Base material for solid walls, girders, columns, stairs and special components.

C 25/30

reinforced normal concrete (foundation elements)

Compressive strength of at least C 25/30 for foundation elements according to EN 14991.

B500

Reinforcing steel (fyk = 500 MPa, ftk = 550 MPa)

Reinforcement steel for load-bearing components, declared for Germany and Switzerland.

Sichtbeton

Architectural concrete (white, coloured)

For architecturally demanding surfaces, e.g. white architectural concrete at the NS Documentation Centre Munich.

WDV

Insulating material (sandwich walls)

Core layer of core-insulated reinforced concrete sandwich walls for thermal insulation.

Stahl

Steel (in-house processing)

Processing of steel in the plant, according to self-reported figures several tonnes per financial year.

Locations

Pforzen

DE

Headquarters and precast plant

Materials
Reinforced concrete, normal concrete, architectural concrete, sandwich walls with insulating core
  • Concrete plant with laboratory (ready-mixed concrete)

Precast Components and Construction Products

Solid walls made of reinforced concrete
Solid walls made of reinforced concreteConcrete production · Industrial and commercial construction
Core-insulated sandwich walls
Core-insulated sandwich wallsConcrete production · Residential construction, logistics
Reinforced concrete girders
Reinforced concrete girdersConcrete production · Hall construction
Reinforced concrete special components
Reinforced concrete special componentsConcrete production · Special projects
Reinforced concrete columns
Reinforced concrete columnsConcrete production · Building construction
Precast concrete stairs and landings
Precast concrete stairs and landingsConcrete production · Building construction

Inside the production

Assembly of reinforced concrete precast components
Assembly of reinforced concrete precast components
Construction site and project impression
Construction site and project impression
Transport and logistics of precast components
Transport and logistics of precast components

Industries

Industrial and commercial constructionResidential constructionOffice and administrative buildingsLogistics buildingsEducational institutions and hospitalsPublic infrastructure (bridges, tunnels, car parks, railway stations)Agricultural buildingsResidential construction (single-/multi-family houses)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of concrete precast components / reinforced concrete special components (solid walls)Other––––Reinforced concrete, Concrete
Production of core-insulated sandwich walls (reinforced concrete)Other––––Reinforced concrete, Insulating material (core layer)
Production of reinforced concrete girdersOther––––Reinforced concrete, Reinforcing steel
Production of reinforced concrete special components (custom-made)Other––––Reinforced concrete, Architectural concrete, coloured concrete
Production of reinforced concrete columnsOther––––Reinforced concrete
Production of precast concrete stairs and landingsOther––––Reinforced concrete, Reinforcing steel
Production of floor slabs with ribs (EN 13224)Other––––reinforced normal concrete, Reinforcing steel
Production of foundation elements (EN 14991, compressive strength ≥ C 25/30)Other––––reinforced normal concrete, Reinforcing steel
Production of bar-shaped load-bearing components (EN 13225)Other––––reinforced normal concrete, Reinforcing steel
Production of wall elements/panels (EN 14992)Other––––reinforced normal concrete, Reinforcing steel
Production of floor slabs with in-situ concrete toppingOther––––Reinforced concrete
Production of retaining wall elementsOther––––reinforced normal concrete
Assembly of reinforced concrete precast components incl. erection planning and quality controlAssembly––––Reinforced concrete
Planning and construction of commercial halls (engineering)Engineering––––Reinforced concrete, Concrete
Fair-faced concrete cosmetics (repair, cleaning, reprofiling, retouching, hydrophobisation)Surface––––Fair-faced concrete, Concrete
Concrete production (ready-mixed concrete, with laboratory)Other––––Concrete, Ready-mixed concrete

Additional services

Consulting and planning of construction projectsPlanning and construction of commercial hallsAssembly of reinforced concrete precast componentsErection planningQuality controlFair-faced concrete cosmetics (repair, cleaning, retouching, hydrophobisation)

Reference customers

NS Documentation Centre MunichBalanstraße car park Munich (staircases)Kleiner industrial hall MindelheimIngolstadt North Station

Quality and Certification

The in-house production control is monitored under System 2+ by the Material Testing Institute for Building of the TU Munich (notified body 1211); CE declarations of performance according to EN 13224, EN 14991, EN 13225, EN 14843 and EN 14992 exist for several construction product families.

EvidencePforzen
CE-Leistungserklärungen (EN 13224, EN 14991, EN 13225, EN 14843, EN 14992)
Plant surveillance by notified body MPA TU Munich (ID no. 1211)
Certificates Schöck Isolink / Tronsole
ISO 9001

Company History

  1. Over 50 years of experience in precast construction (self-reported without founding year)

  2. 2021

    Certificates of the notified body MPA TU Munich (1211 – CPR – 1853 – 2/3/4/5/6 - 2021) for in-house production control

  3. 2022

    CE declarations of performance for floor slabs with ribs, foundation elements, bar-shaped components, stairs and landings as well as wall panels (as of 01.01.2022)

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