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FFG Umwelttechnik – Fertigung

Development, production and repair of vacuum and jetting vehicles, superstructures and pressure vessels for sewer and industrial applications.

FFG Umwelttechnik Logo

FFG Umwelttechnik GmbH & Co. KG

FlensburgNew on Amplifa

1994First certification to DIN EN ISO 9001 (TÜV)
2017Spin-off of the environmental technology division
35Employees
3.5–40 tVehicle weight classes
10–35 Mio. EURAnnual revenue (class)

About FFG Umwelttechnik

FFG Umwelttechnik GmbH & Co. KG develops, manufactures and markets superstructures for vacuum and jetting vehicles in Flensburg, as well as special solutions for sewer cleaning, waste transport, tank cleaning and ultra-high-pressure applications. The product range includes series vehicles of the elephant series (compact mounting, trailers, semi-trailers), special designs and alternative drives such as the fully electric sewer cleaner elephant e-power. Tanks and pressure equipment are manufactured from steel and stainless steel using TIG and MIG/MAG welding processes; the company is certified as a welding shop under DIN EN ISO 3834-2 and as a manufacturer of pressure equipment under AD 2000-Merkblatt HP0. Since 2017, FFG Umwelttechnik has operated as a subsidiary of FFG Flensburger Fahrzeugbau Gesellschaft mbH. Sales are conducted across Europe, with customers in wastewater disposal, sewer operations and industry.

Site
Flensburg
Processes
Welding per DIN EN ISO 3834-2 – MAG (135), TIG (141), MAG with flux-cored wire (136), Manufacture of pressure equipment and piping/tanks per AD 2000-Merkblatt HP0, Repair of vehicles as vehicle bodies, compact mounting, trailers or semi-trailers
Materials
Steel (material group 1.1, 1.2 ReH ≤ 360 MPa), Stainless steel (material group 8.1), Steel (CEN ISO/TR 15608 group 1.1, 1.2, ReH ≤ 360 MPa), Stainless steel (CEN ISO/TR 15608 group 8.1)
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 3834-2 (welding shop), AD 2000-Merkblatt HP0 (pressure equipment), IATF 16949
Industries
Wastewater disposal, Sewer operations, Environmental technology, Vehicle manufacturing, Industry
  1. 01

    Design/Engineering

  2. 02

    Sheet metal and tank fabrication (steel/stainless steel)

  3. 03

    Welding per DIN EN ISO 3834-2

  4. 04

    Manufacture of pressure equipment per AD 2000 HP0

  5. 05

    Assembly of superstructures (vehicle bodies, compact mounting, trailers,

  6. 06

    Repair and service

  7. 07

    Europe-wide sales

Materials & Processes

S235

Steel (CEN ISO/TR 15608 group 1.1, 1.2, ReH ≤ 360 MPa)

Base material for tanks, superstructures and chassis structure of the vacuum and jetting vehicles.

1.4301

Stainless steel (CEN ISO/TR 15608 group 8.1)

TIG- and MIG/MAG-welded components for corrosion-exposed tanks and pressure equipment.

Sites

Standort Flensburg

Flensburg

DE

Plant, sales and service

Part weight / size
Vehicle weight classes 3.5–40 t
Lot size
Series production and special designs
Materials
Steel (group 1.1/1.2), stainless steel (group 8.1)
  • High-pressure pump (approx. 75 l/min at 180 bar)
  • Roots rotary lobe pump (approx. 1,250 m³/h at 45 kW)
  • Water ring pumps (Samson Pumps)
  • Welding shop MAG/TIG per ISO 3834-2

Vehicles & Products

Little elephant city with boom
Little elephant city with boomCompact mounting · Sewer operations
Jetting-vacuum combination vehicle elephant multi 11.003
Jetting-vacuum combination vehicle elephant multi 11.003Vehicle assembly · Wastewater technology
Vacuum vehicle elephant vacu 13.002 VSK
Vacuum vehicle elephant vacu 13.002 VSKSeries production · Sewer operations
Ultra-high-pressure spray technology on superstructures
Ultra-high-pressure spray technology on superstructuresUltra-high-pressure industrial applications · Industry
Elephant e-power – fully electric sewer cleaner
Elephant e-power – fully electric sewer cleanerAlternative drives · Environmental technology
High-pressure jetting vehicle with water treatment
High-pressure jetting vehicle with water treatmentSewer cleaning · Wastewater disposal
Tank superstructure for vacuum vehicles
Tank superstructure for vacuum vehiclesSteel/stainless steel welding fabrication · Sewer operations

Inside the production

FFG Umwelttechnik at IFAT
FFG Umwelttechnik at IFAT
Team of FFG Umwelttechnik in Flensburg
Team of FFG Umwelttechnik in Flensburg

Industries

Wastewater disposalSewer operationsEnvironmental technologyVehicle manufacturingIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly––––Steel (material group 1.1, 1.2 ReH ≤ 360 MPa), Stainless steel (material group 8.1)
Welding per DIN EN ISO 3834-2 – MAG (135), TIG (141), MAG with flux-cored wire (136)Joining––––Steel (material group 1.1, 1.2 ReH ≤ 360 MPa), Stainless steel (material group 8.1)
Manufacture of pressure equipment and piping/tanks per AD 2000-Merkblatt HP0Joining––––Steel, Stainless steel
Assembly––3.5 - 40t (vehicle weight classes)–Steel, Stainless steel
Repair of vehicles as vehicle bodies, compact mounting, trailers or semi-trailersAssembly–––––
Engineering–––––
Engineering–––––

Quality & Certification

Production is carried out per DIN EN ISO 9001:2015; welding personnel work per ISO 9606-1 and ISO 5817 and as welding supervisors per ISO 14731. Pressure equipment and tanks are tested per AD 2000-Merkblatt HP0.

EvidenceFlensburg
DIN EN ISO 9001:2015
DIN EN ISO 3834-2 (welding shop)
AD 2000-Merkblatt HP0 (pressure equipment)
IATF 16949

History

  1. 1994

    First certification to DIN EN ISO 9001 per TÜV certificate

  2. 2017

    Spin-off of the environmental technology division as FFG Umwelttechnik GmbH & Co. KG, a subsidiary of FFG Flensburger Fahrzeugbau Gesellschaft mbH

  3. 2021

    Series vehicle elephant vacu 13.002 VSK added to the elephant S-line (tank volume approx. 13,000 liters)

  4. 2025

    Proof of the fully electric sewer cleaner elephant e-power after more than 12 months of practical use

  5. 2026

    Change of management: Frank Joswig hands over the management position on 1 January to Nils Sander

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