Manufacture of custom conveyor systems and special-purpose machines in steel and stainless steel for the food, pharmaceutical and packaging industries
FFV Junge GmbH
Handewitt (district Weding), Schleswig-HolsteinNew on Amplifa
About FFV Junge
FFV Junge GmbH, based in Handewitt near Flensburg, is a specialized mechanical engineering company that has been planning, designing and manufacturing conveyor systems and special-purpose machines for the food, pharmaceutical and packaging industries since 1991. The product range includes straight and curve belt conveyors, wire-belt systems, diverter-band systems, modular belt conveyors, belt spreaders and incline conveyors, each individually tailored to customer requirements. The systems are made from steel or stainless steel (1.4301) as required; for wet areas in food production, full stainless steel construction is used. The in-house machining department processes components on CNC-controlled machine tools, including a 3-axis machining center DMG ecoMill 1100 V, a CNC universal lathe Traub TNA300 with driven tools and Y-axis, and a cycle-controlled precision lathe Weiler E40/SL2. Design is carried out using modern 3D CAD technology, including simulation of new builds, conversions and extensions. In addition to manufacturing, the company offers assembly, maintenance, on-site commissioning as well as the procurement and specification of system-specific spare parts, and on request delivers systems fully electrically equipped.
- Site
- Handewitt (district Weding)
- Processes
- Construction of conveyor systems (straight belt conveyors, curve belt conveyors, wire-belt systems,, Special-purpose machine construction, Planning and design with modern 3D CAD design incl. simulation of new builds, conversions and, Machining / turning (cycle-controlled precision lathe), Machining / CNC milling (3-axis CNC machining center), Turn-mill machining with driven tools and Y-axis (CNC universal lathe), Assembly, maintenance work and on-site commissioning, Electrical equipment of systems (delivery of systems complete with all electrical components)
- Materials
- Stainless steel, Steel, Plastic modular belts, Silicone belts (cross-elastic), PU belt with FDA approval, Fabric belt (single-/multi-ply)
- Certificates
- CNC-controlled manufacturing
- Founded
- 1991
- Industries
- Food industry, Pharmaceutical industry, Packaging industry, Mechanical engineering
- 01
Planning and 3D CAD design with simulation
- 02
CNC machining (turning, milling)
- 03
System construction and assembly
- 04
Electrical equipment on request
- 05
On-site commissioning
- 06
Maintenance and spare parts service
Materials & Processes
Stainless steel
Complete systems for wet areas in food production, e.g. curve wire-belt systems and belt spreaders.
Steel
Frames and system construction optionally in steel, paint color to customer specification.
PU belt with FDA approval
Single-ply conveyor belts for curve belt conveyors in various colors.
Silicone belts (cross-elastic)
Conveyor belts for diverter-band systems without fixed lanes or tracks.
Plastic modular belts
Belts joined in a brick-link pattern for modular belt conveyors in almost any width and length.
Fabric belt (single-/multi-ply)
Conveyor belts for straight belt conveyors with simple endless belt change.
Location
Handewitt
DEHeadquarters, manufacturing and machining
- Materials
- Steel, stainless steel 1.4301
- DMG ecoMill 1100 V (3-axis CNC machining center)
- Traub TNA300 (CNC universal lathe, driven tools, Y-axis)
- Weiler E40/SL2 (cycle-controlled precision lathe)
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Construction of conveyor systems (straight belt conveyors, curve belt conveyors, wire-belt systems,Assembly | – | Lengths to customer specification × Usable width/belt width as requested | – | – | Steel, Stainless steel (1.4301) |
| Special-purpose machine constructionEngineering | – | – | – | – | Steel, Stainless steel |
| Planning and design with modern 3D CAD design incl. simulation of new builds, conversions andEngineering | – | – | – | – | – |
| Machining / turning (cycle-controlled precision lathe)Machining | – | – | – | – | Steel, Stainless steel |
| Machining / CNC milling (3-axis CNC machining center)Machining | – | – | – | – | Steel, Stainless steel |
| Turn-mill machining with driven tools and Y-axis (CNC universal lathe)Machining | – | – | – | – | Steel, Stainless steel |
| Assembly, maintenance work and on-site commissioningAssembly | – | – | – | – | – |
| Electrical equipment of systems (delivery of systems complete with all electrical components)Assembly | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Precision lathe with cycle control | Weiler E 40/SL2 | 1 | – | 2017 | Handewitt |
| 3-axis CNC machining center | DMG ecoMill 1100 V | 1 | generous travel ranges (not specified) | 2016 | Handewitt |
| CNC universal lathe (with driven tools and Y-axis) | Traub TNA300 | 1 | – | 2015 | Handewitt |
Additional services
Quality
By using CNC-controlled machine tools, FFV Junge guarantees consistently high product quality and precision as well as short delivery times.
| Evidence | Handewitt |
|---|---|
| CNC-controlled manufacturing |
History
- 1991
Foundation of the company FFV Märtens-Junge GmbH
- 1996
Renamed to FFV Junge GmbH
- 1999
Dieter Junge transfers the company to his son Sven Junge
- 2001
Tim Heymann joins the company as a shareholder
- 2012
Tim Heymann, Sönke Endres and Ulf Diestelkamp run the company as managing directors and shareholders
- 2015
Expansion of the machining department with a CNC universal lathe Traub TNA300
- 2016
Jan Norden takes over Sönke Endres' position as managing director and shareholder
- 2016
Commissioning of the 3-axis CNC machining center DMG ecoMill 1100 V
- 2017
New cycle-controlled precision lathe Weiler E40/SL2 to expand machining capacities
- 2020
Relocation to the opposite side of the street (Heideland-Ost from house number 9 to 12)