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FGB – Fertigung

FGB develops and manufactures special-purpose machinery, test stands, assembly technology and contract manufacturing to customer specification.

FG

FGB: Fertigungsgerätebau Adolf Steinbach GmbH & Co. KG

Salz · SuhlNew on Amplifa

1971Founded
2 locationsSalz and Suhl
ISO 9001Certified QM system

About FGB

FGB: Fertigungsgerätebau Adolf Steinbach GmbH & Co. KG was founded in 1971 and has been realizing customer-specific solutions in special-purpose machinery construction ever since. The company develops and manufactures special machines for machining, measurement, testing and transport of components as well as test stands and test components, direct drives, eddy-current testing systems and assembly technology from manual workstations to fully automated assembly lines. All competencies required for turnkey systems – design/CAD, manufacturing, assembly, control cabinet construction and software development – are bundled in-house. In addition, FGB offers contract manufacturing with CNC turning, CNC milling, cylindrical, surface and jig grinding, EDM and deep-hole drilling as well as assembly work. Customers include the automotive and supply industry, the rolling bearing, paper, steel, glass and plastics industries as well as defence technology. The company is headquartered in Salz near Bad Neustadt an der Saale; the Thuringian branch FGB Präzisionsmaschinenbau Suhl complements the machine fleet with 5-axis and gantry milling machines, boring mills and deep-hole drilling centers.

Site
Salz
Processes
CNC turning, CNC milling, Grinding (cylindrical/surface/jig grinding), EDM, Deep-hole drilling, Measurement / measuring and documenting all components, Assembly work (mechanical, hydraulic, pneumatic, electrical) on an hourly basis, Component recording/measurement, drawing creation, shipping/parts logistics, costing,
Materials
Glass bodies / glass powder (machined or handled materials), Machining (turning, milling, grinding, EDM), Deep-hole drilling, EDM (electrical discharge machining), Honing, Ultrasonic / structure-borne sound testing, Glass bodies / glass powder
Certificates
ISO 9001
Founded
1971
Industries
Automotive and supply industry, Rolling bearing industry, Defence technology / Defence, Paper industry, Steel industry, Glass and solar industry
  1. 01

    Consulting and requirements analysis

  2. 02

    Engineering / concept development

  3. 03

    Design / CAD

  4. 04

    Contract manufacturing / parts production (turning, milling, grinding, EDM)

  5. 05

    Control cabinet construction

  6. 06

    Software development

  7. 07

    Assembly

  8. 08

    Commissioning, maintenance and servicing

Processes & Manufacturing Technologies

ZS

Machining (turning, milling, grinding, EDM)

High-precision machining of individual parts on a versatile, continuously updated machine fleet.

TLB

Deep-hole drilling

Special process for producing deep bores, complemented by the deep-hole drilling centers in Suhl.

ES

EDM (electrical discharge machining)

Die-sinking and wire EDM for machining contours that are difficult to machine.

HO

Honing

Fine-machining process in special-purpose machinery construction for highly precise component surfaces.

US

Ultrasonic / structure-borne sound testing

Non-destructive material testing, e.g. on rails, bearing rings and pistons.

GL

Glass bodies / glass powder

Machining and handling as part of systems for the glass and materials industry.

Locations

Standort Salz

Salz

DE

Headquarters: manufacturing, administration, special-purpose machinery, contract manufacturing

Materials
Metals for machining and assembly
  • CNC lathes
  • CNC milling machines
  • Cylindrical, surface and jig grinding machines
  • EDM machines
Standort Suhl

Suhl

DE

Branch FGB Präzisionsmaschinenbau Suhl: manufacturing of multi-spindle drilling heads, fixtures, workpiece carriers.

  • 5-axis milling machines
  • Gantry milling machines
  • Boring mills
  • Deep-hole drilling centers

Components & Systems

Crimping system for piston rods
Crimping system for piston rodsSpecial-purpose machinery · Supply industry
Notch grinding and burst testing system for plain bearing rings
Notch grinding and burst testing system for plain bearing ringsSpecial machining · Rolling bearing industry
Bending and testing system for throttle valves
Bending and testing system for throttle valvesTest system · Supply industry
Air-cushioned precision test table
Air-cushioned precision test tableTesting technology · Materials and raw materials

Inside the production

5-axis milling in Suhl
5-axis milling in Suhl
Cylindrical grinding machine
Cylindrical grinding machine
Deep-hole drilling
Deep-hole drilling
Wire EDM machine
Wire EDM machine
Production area
Production area
Machine fleet
Machine fleet
Headquarters in Salz
Headquarters in Salz
Component machining
Component machining

Industries

Automotive and supply industryRolling bearing industryDefence technology / DefencePaper industrySteel industryGlass and solar industryRubber and plastics sectorMaterials and raw materialsDefence technology / Defence (Army, Air Force, Navy, CIR)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turningMachining–––––
CNC millingMachining–––––
Grinding (cylindrical/surface/jig grinding)Machining–––––
EDMMachining–––––
Deep-hole drillingMachining–––––
Measurement / measuring and documenting all componentsTesting–––––
Assembly work (mechanical, hydraulic, pneumatic, electrical) on an hourly basisAssembly–––––
Component recording/measurement, drawing creation, shipping/parts logistics, costing,Engineering–––––
HoningMachining–––––
Ultrasonic welding (system construction, e.g. for filter bags)Joining–––––
Non-destructive material testing (ultrasonic, structure-borne/airborne sound)Testing–––––
Special-purpose machinery construction (grinding machines, bending and testing systems, crimpingEngineering–––––
Overhaul/modernization of systems (also from third-party manufacturers), control andEngineering–––––
Assembly technology: from manual workstations to fully automated assembly linesAssembly–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis milling machines––––Suhl (FGB Präzisionsmaschinenbau Suhl Steinbach GmbH & Co. KG)
Gantry milling machines––––Suhl (FGB Präzisionsmaschinenbau Suhl Steinbach GmbH & Co. KG)
Boring mills––––Suhl (FGB Präzisionsmaschinenbau Suhl Steinbach GmbH & Co. KG)
Deep-hole drilling centers––––Suhl (FGB Präzisionsmaschinenbau Suhl Steinbach GmbH & Co. KG)
CNC lathes––––Salz
CNC milling machines––––Salz
Cylindrical, surface and jig grinding machines––––Salz
EDM machines––––Salz

Additional services

Special-purpose machinery constructionTest stands and test componentsDirect drivesEddy-current testing systemsAssembly technologyContract manufacturing (turning, milling, grinding, EDM, deep-hole drilling, measurement)Energy / building automationAssembly work on an hourly basisDesign / CADEngineering / concept developmentPreliminary trialsConsulting on machinery safetyOverhaul / modernization of systemsSurface treatmentDrawing creationShipping / parts logisticsCosting / quotation preparationTechnology consultingMaintenance / servicingControl cabinet constructionSoftware development

Quality

FGB's QM system is certified to DIN ISO 9001. In contract manufacturing, all components are measured and documented.

EvidenceSalz
ISO 9001

History

  1. 1971

    Founding of FGB: Fertigungsgerätebau A. Steinbach

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