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Werk II – Fertigung

Manufacturer of custom filling systems, cappers, labelers and rinsing stations made of stainless steel for breweries and beverage bottlers.

Werk II Logo

FH Maschinen und Braumanufaktur Werk II GmbH

Großalmerode (DE)New on Amplifa

GroßalmerodeLocation
Fillmaster AS18 filling systemapprox. 900 bottles (0.33 l) per hour
3D printingparts up to 1000/800/600 mm (L/W/H)
Plastic3D printing also in two colors

About Werk II

FH Maschinen und Braumanufaktur Werk II GmbH from Großalmerode develops and manufactures custom machines for beverage filling in its own manufactory. The portfolio includes counter-pressure fillers for carbonated beverages – from the manual Fillboy (approx. 80 bottles/h) to the fully automatic high-performance Fillmaster AS18 system (approx. 900 bottles/h) – as well as pneumatic cappers, can seamers, labelers for self-adhesive labels, bottle rinsing stations and keg cleaners with CIP spray ball. In addition, the company offers special-purpose machines, custom designs, process automation, IoT devices, 3D CAD design and 3D printing of plastic parts up to 1000/800/600 mm (L/W/H). The machines are predominantly made of stainless steel and are aimed at hobby brewers, home, pub and craft breweries, wineries, beverage bottling operations and manufacturers. For beverage production, the company assembles complete solutions covering carbonation in fermentation tanks, filling, sealing and pasteurization. Cooperations exist with ASEU (brewhouse equipment) and Kleo (control technology); the company exhibits regularly at BrauBeviale.

Site
Großalmerode
Processes
Filling (counter-pressure filling, semi- and fully automatic, carbonated beverages), Filling of non-carbonated beverages (Fillmatic E, heat-resistant up to 100°C), Capping with crown caps (Ø 26 mm / Ø 29 mm, pneumatic), Can seaming (two-chuck-roller system, double seam, airtight), Labeling with self-adhesive labels (1–3 labels, bottle Ø 55–120 mm, max., Bottle rinsing (rinser, 2 or 4 rinsing heads, cold water, rinsing time 1–10 sec.), Keg cleaning with rotating CIP spray ball (Ø 20 mm), 3D printing of plastic parts (also in two colors), parts up to 1000/800/600 mm (L/W/H)
Materials
Stainless steel, Plastic (3D printing), Glass (bottles), PET (bottles), Glass and PET (containers)
Industries
Breweries (home, pub, craft and small breweries), Beverage bottling operations, Wineries, Manufacturers of soft drinks / kombucha, Hobby brewers
  1. 01

    3D CAD design and consulting

  2. 02

    Prototype construction and 3D printing

  3. 03

    Manufacturing in own manufactory (stainless steel)

  4. 04

    Assembly of filling, capping, labeling and rinsing machines

  5. 05

    Process automation and IoT connectivity

  6. 06

    Consulting, service and manuals

Materials and Processes

V2A

Stainless steel

Robust, hygienic machine construction, among others for the Korkfix and the labelers.

KU

Plastic (3D printing)

Spare parts and custom-made items, also in two colors, up to 1000/800/600 mm.

Glas/PET

Glass and PET (containers)

Suitable bottle materials for the filling systems (glass bottles 0.25–1 l, PET on request).

Locations

Standort Großalmerode

Großalmerode

DE

Manufactory, manufacturing and sales

Lot size
Single items and small series, manufactory production
Materials
Stainless steel, plastic
  • Counter-pressure fillers (Fillboy, Fillmatic, Fillmatic S, Fillmatic E)
  • Fully automatic filling systems (Fillmaster R18, RS18, AP, AS18)
  • Cappers (Korkfix, Korkfix S, Specht)
  • Can seamers
  • Labelers (Butterfly R3, Dragonfly)
  • Rinsers and keg cleaners
  • Fermentation tanks 100 l / 300 l
  • 3D printers (plastic, also in two colors)

Machines and Components

Rotary table of the Fillmaster AP filling system
Rotary table of the Fillmaster AP filling systemManufactory production · Brewery technology
Kleo control system for brewing process automation
Kleo control system for brewing process automationProcess automation · Breweries
3D-printed part (tool holder)
3D-printed part (tool holder)3D printing · Custom-made
Stainless steel machine assembly
Stainless steel machine assemblyManufactory production · Beverage technology

Inside the production

Filling system by Werk II
Filling system by Werk II
Tüftel – prototype development
Tüftel – prototype development
Detailed view of machine engineering
Detailed view of machine engineering
Component of the filling technology
Component of the filling technology
3D-printed custom part
3D-printed custom part
Assembly in the manufactory
Assembly in the manufactory
Manufacturing work
Manufacturing work
Component from in-house production
Component from in-house production

Industries

Breweries (home, pub, craft and small breweries)Beverage bottling operationsWineriesManufacturers of soft drinks / kombuchaHobby brewers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Filling (counter-pressure filling, semi- and fully automatic, carbonated beverages)Assembly––––Beer, Cider, Kombucha, Carbonated beverages
Filling of non-carbonated beverages (Fillmatic E, heat-resistant up to 100°C)Assembly––––Non-carbonated beverages
Capping with crown caps (Ø 26 mm / Ø 29 mm, pneumatic)Assembly––––Glass bottles
Can seaming (two-chuck-roller system, double seam, airtight)Assembly––––Beverage cans
Labeling with self-adhesive labels (1–3 labels, bottle Ø 55–120 mm, max.Assembly–170 mm (label width)––Glass, Plastic, Sheet metal
Bottle rinsing (rinser, 2 or 4 rinsing heads, cold water, rinsing time 1–10 sec.)Surface treatment––––Glass bottles
Keg cleaning with rotating CIP spray ball (Ø 20 mm)Surface treatment––––Beverage kegs
3D printing of plastic parts (also in two colors), parts up to 1000/800/600 mm (L/W/H)Additive–1000 mm × 800 mm × 600 mm––Plastic
Special-purpose machine construction and custom designEngineering–––––
Process automation, IoT devices, Industry 4.0, 3D CAD designEngineering–––––
Production of casting moldsCasting–––––
Pasteurization (Pasteur module)Heat treatment––––Beverages
Carbonation and storage in fermentation tanks (100 l / 300 l, cooling to 2–3°C)Assembly–––300 lBeverages

19 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Manual counter-pressure filler FillboyWerk II Fillboy1Glass bottles 0.25–1 l, siphons, kegs 5 l; 80 bottles/h; H/W/D 600/150/550 mm, 11 kg–Großalmerode
Semi-automatic counter-pressure fillerWerk II Fillmatic1Glass bottles 0.25–1 l; 150 bottles/h; counter-pressure up to 6 bar; H/W/D 1140/240/300 mm, 26 kg–Großalmerode
Semi-automatic counter-pressure filler with larger pneumatic cylinderWerk II Fillmatic S1Glass bottles 0.25–1 l, siphons, kegs up to 5 l; 150 bottles/h–Großalmerode
Semi-automatic filling system for non-carbonated beveragesWerk II Fillmatic E1350 bottles/h (0.5 l); heat-resistant up to 100°C–Großalmerode
Fully automatic counter-pressure fillerWerk II Fillmaster R18118 stations (rinsing, filling, capping); 700 bottles/h (0.5 l); counter-pressure up to 6 bar–Großalmerode
Fully automatic counter-pressure filler with crown cap feedWerk II Fillmaster RS181700 bottles/h (0.5 l); also swing-top bottles–Großalmerode
Automatic filling system with 3 filling heads and capperWerk II Fillmaster AP1Bottles 0.1–1 l, ø max. 95 mm; modular expandable (rinser, labeler, can seamer);–Großalmerode
High-performance filling systemWerk II Fillmaster AS18112 stations, 8 conveyors; 900 bottles/h (0.33 l)–Großalmerode
Manual capperWerk II Korkfix1Crown caps Ø 26/29 mm, pneumatic, two-hand operation, stainless steel–Großalmerode
Semi-automatic floor-standing capper with automatic crown cap feedWerk II Korkfix S1Crown caps Ø 26/29 mm–Großalmerode
Manual can seamer (two-chuck-roller system)Werk II Dosenverschließer1Various can formats, double seam, tabletop unit–Großalmerode
Labeler for self-adhesive labels (3 variants: 1/2/3 labels)Werk II Etikettierer für selbstklebende Etiketten1Bottles Ø 55–120 mm; max. label width 170 mm; 500–600 bottles/h; 230 V/50 Hz, 0.6 kW; approx. 55–Großalmerode
Semi-automatic labelerWerk II Butterfly R31Single labels–Großalmerode
Fully automatic labeler (2 labels per bottle)Werk II Dragonfly1––Großalmerode
Bottle rinsing station (rinser)Werk II Rinser12 rinsing heads (optional 4), rinsing time 1–10 sec.–Großalmerode
Keg cleaner with CIP spray ballWerk II Fassreiniger1Rotating CIP spray ball Ø 20 mm–Großalmerode
Foam hopper (add-on module for capping)Werk II Specht1For Korkfix U/SU–Großalmerode
3D printer (plastic, also in two colors)––Up to 1000/800/600 mm (L/W/H)–Großalmerode
Fermentation tankWerk II Gärtank 100l/300l–100 l / 300 l–Großalmerode

Additional services

Special-purpose machine constructionCustom designProcess automation3D printing3D CADIoT devices / Industry 4.0Consulting and serviceProjectsCasting moldsManufacturing in own manufactoryCustom filling systemsComplete solutions for beverage production (carbonation, filling, sealing, pasteurization)

Reference customers

Bottroper BrauereiBrauerei Eisbock
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