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Develops and manufactures semiconductor, electrochemical, catalytic and MEMS gas sensors as well as breath alcohol testers

FI

Figaro Engineering Inc.

Minoh (Osaka) · Suita (Osaka) · Toyonaka (Osaka) · Illinois, USA · Tianjin, China · Shanghai, China · GermanyNew on Amplifa

1969Founded
8Locations (Japan, USA, China, Germany)
1968World's first series production of a semiconductor gas
2020METI Global Niche Top 100 company

About Figaro Engineering

Figaro Engineering Inc. is a Japanese gas sensor manufacturer founded in 1969 and headquartered in Minoh, Osaka. The company produced the world's first semiconductor gas sensor (TGS109) in series in 1968 and today offers semiconductor gas sensors, electrochemical CO sensors, catalytic combustion sensors, MEMS gas sensors and NDIR CO2 sensors. Sensor manufacturing is based on thick-film printing technology using tin dioxide (SnO2) and takes place at the headquarters in Minoh as well as at the Esaka plant in Suita and the Toyonaka site. In addition, sensor evaluation modules, alarm modules and its own breath alcohol testers (FALC/Hugo series) are developed and manufactured. Customers include industries such as gas and alarm technology, indoor air monitoring, refrigeration and air conditioning, automotive, transport, early fire detection and health. Through production and sales companies in China, a US branch in Illinois and a Europe office in Germany established in 2023, the company supplies customers worldwide, including First Alert (Supplier of the Year 2014).

Site
Minoh
Processes
半導体式ガスセンサの開発・製造 (Semiconductor gas sensor manufacturing), 厚膜印刷技術によるセンサ素子の生産 (Thick-film printing of sensor elements), 電気化学式ガスセンサの開発・製造 (Electrochemical gas sensor manufacturing), 接触燃焼式ガスセンサの開発・製造 (Catalytic combustion sensor manufacturing), MEMSセンサの開発・製造 (MEMS sensor manufacturing), ガスセンサ応用製品(モジュール・アルコールチェッカー・ガスクロマトグラフ等)の開発製造, 全数検査・品質検査 (100% inspection of all manufactured products), Evaluation modules and communication boards for sensor evaluation
Materials
酸化スズ (SnO2), 銅 (配線パターン銅厚35 μm), Tin dioxide (SnO2), MEMS technology, Electrochemical cells, Infrared measurement technology (NDIR)
Certificates
ISO 9001, ISO 14001
Founded
1969
Industries
Gas metering and alarm technology / gas safety, Air quality / indoor air, Refrigeration and air conditioning (refrigerant detection), Automotive (cabin air, fire protection), Transport industry (alcohol checkers), Early fire detection / electronics
  1. 01

    Research and development of sensor principles

  2. 02

    Manufacture of sensor elements by thick-film printing (SnO2 sintered

  3. 03

    MEMS manufacturing for the TGS80 series

  4. 04

    Assembly of sensors and modules

  5. 05

    100% inspection of all manufactured products

  6. 06

    Sales via branches, joint ventures and agent network

Sensor principles and manufacturing processes

SnO2

Tin dioxide (SnO2)

Functional semiconductor material for gas detection in the semiconductor-based sensors of the TGS series.

MEMS

MEMS technology

Enables miniaturized, power-saving gas sensors of the TGS80 series since 2014.

EC

Electrochemical cells

Battery-powered, high-precision CO sensors of the TGS50 series.

NDIR

Infrared measurement technology (NDIR)

Measurement principle of the CO2 sensors of the CDM series.

Sites

Minoh

JP

Headquarters and plant (since 1981, east building extension 2019)

Lot size
Large series
Materials
SnO2 semiconductor, MEMS

Suita (Esaka)

JP

Technical Manufacturing Institute / Esaka plant (since 1975)

Lot size
Large series

Toyonaka

JP

Research institute and plant (1970)

Illinois (FIGARO USA, Inc.)

US

North America branch (1983)

Tianjin

CN

Joint venture production/sales (1990)

Shanghai (Songjiang)

CN

Joint venture production/sales (2004)

Shanghai

CN

Sales company Figaro Sensor Technology (2014)

Germany

DE

Europe office (since 2023)

Industries

Gas metering and alarm technology / gas safetyAir quality / indoor airRefrigeration and air conditioning (refrigerant detection)Automotive (cabin air, fire protection)Transport industry (alcohol checkers)Early fire detection / electronicsHealth / medical breath analysisIoT/electronics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
半導体式ガスセンサの開発・製造 (Semiconductor gas sensor manufacturing)Assembly––––SnO2 (tin oxide)
厚膜印刷技術によるセンサ素子の生産 (Thick-film printing of sensor elements)Assembly–––––
電気化学式ガスセンサの開発・製造 (Electrochemical gas sensor manufacturing)Assembly–––––
接触燃焼式ガスセンサの開発・製造 (Catalytic combustion sensor manufacturing)Assembly–––––
MEMSセンサの開発・製造 (MEMS sensor manufacturing)Assembly–––––
ガスセンサ応用製品(モジュール・アルコールチェッカー・ガスクロマトグラフ等)の開発製造Assembly–––––
全数検査・品質検査 (100% inspection of all manufactured products)Inspection–––––

Additional services

Evaluation modules and communication boards for sensor evaluationOwn-brand breath alcohol testers (FALC/Hugo series)Small-quantity sales via online shopsjoint research and development projectsFull inspection (100% inspection) of all manufactured products

Reference customers

First Alert (USA, Supplier of the Year 2014)

Quality and certification

All manufactured products undergo 100% inspection; particularly critical products are subject to stricter inspection criteria. Manufacturing is based on an ISO 9001 quality management system, supplemented by daily deviation reports from production.

EvidenceMinoh
ISO 9001
ISO 14001
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