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FIM – Fertigung

Manufacturer of specialised products from smectite-rich clay minerals: swelling clay sealing granulates, bentonites, adsorbents and feed additives

FIM Logo

FIM Friedland Industrial Minerals GmbH

Berlin (head office/administration) · Friedland (plant/order centre, Plants I-III) · Friedland (open-cast mine)New on Amplifa

2004Founded
300 ha mining field, 58 ha open-castOwn raw material deposit
up to 1,800 t/dayOpen-cast extraction capacity
13.5 haOperating area Plants I-III
120 M t (geological) / 40 M tReserves

About FIM Friedland Industrial Minerals

FIM Friedland Industrial Minerals GmbH is a manufacturer of specialised products from smectite-rich clay minerals for environmental engineering, geotechnical and hydraulic engineering, and agriculture. The company operates its own mining field (Friedland Siedlungsscholle 2, 300 ha) with an in-house open-cast mining area of 58 ha and extracts up to 1,800 t of raw material per day. The approx. 65-million-year-old, marine-genesis clay from the Eocene (montmorillonite-muscovite-illite interstratified mineral) is classified and processed at Plant I Salow, and ground and dried at Plant II Friedland using a Pfeiffer triple dryer and a roller bowl mill (grinding fineness up to 80% > 40 µm). From own raw material and imported high-quality bentonites, mineral building materials, catalysts, binders and adsorbents are produced, including swelling clay sealing granulates for well and tunnel construction, landfill sealing and ordnance detection. As feed additives, E558 Bentonite-Montmorillonite and 1g557 Montmorillonite-Illite are registered; uses include mycotoxin adsorbers in livestock farming.

Site
Berlin
Processes
Extraction of clay raw material in open-cast mining, Raw material processing and classification by application grades, Grinding-drying for production of precise grades up to grinding fineness 80% > 40 µm, Open-cast extraction with capacity of up to 1,800 t per day, Production of swelling clay sealing granulate using a special activation process (compaction into, Production of mineral building materials, catalysts, binders and adsorbents, Production of feed additives (mycotoxin adsorbers, registered E558, Injection process with FRIEBO DRY (production of pastes)
Materials
Friedland clay (smectite-rich, montmorillonite-muscovite-illite interstratified mineral), Bentonite-Montmorillonite, Montmorillonite-Illite, imported high-quality bentonites, Friedland clay (smectite-rich), Imported high-quality bentonites, Grinding-drying, Activation/compaction processes
Certificates
GMP + B1 (incl. HACCP)
Founded
2004
Industries
Environmental engineering, Geotechnical engineering, Hydraulic engineering, Well construction, Landfill construction, Agriculture/livestock farming
  1. 01

    Open-cast extraction of the clay raw material (Friedland Siedlungsscholle 2)

  2. 02

    Raw material processing and classification by application grades (Plant I Salow)

  3. 03

    Grinding-drying to precise grades (Plant II Friedland)

  4. 04

    Activation processes and compaction into pellets/granulates

  5. 05

    Packaging, order picking and dispatch at the loading ramp

  6. 06

    Delivery directly from the manufacturer to the point of use (e.g. annular gap)

Raw Materials & Processes

E558

Bentonite-Montmorillonite

EU-registered feed additive, used as a mycotoxin adsorber in livestock farming.

1g557

Montmorillonite-Illite

Feed additive under DVO (EC) 1964/2016.

FRIEDL

Friedland clay (smectite-rich)

Montmorillonite-muscovite-illite interstratified mineral from the Eocene as an own raw material.

BENT-IMP

Imported high-quality bentonites

Complement the own raw material for environmental building materials, catalysts, binders and adsorbents.

MT

Grinding-drying

Pfeiffer triple dryer and roller bowl mill, grinding fineness up to 80% > 40 µm.

AKT

Activation/compaction processes

Production of powerfully swelling pellets and sealing granulates (grain size 5-16 mm or 1-5 mm).

INJ

Injection processes

Production of pastes with FRIEBO DRY for backfilling of exploratory boreholes.

SEAL

FIMONIT SEAL (kf upgrade)

Upgrading of existing mineral masses with typical improvement of kf 10-6 to 10-10 to 10-11 m/s.

Sites

Standort Berlin

Berlin

DE

Head office/administration

Standort Friedland

Friedland

DE

Plant/order centre (Plants I-III), operating area 13.5 ha

  • Pfeiffer triple dryer system
  • Pfeiffer roller bowl mill
  • Mill for finer grinding fineness (mycotoxin adsorber production)
Standort Friedland open-cast mine

Friedland open-cast mine

DE

Open-cast mining on own mining field (300 ha), 58 ha extraction area

  • Open-cast extraction up to 1,800 t/day

Products & Building Materials

FRIEBOfast swelling clay sealing granulate (5-16 mm)
FRIEBOfast swelling clay sealing granulate (5-16 mm)Activation/compaction process · Well and tunnel construction
FRIEBO DRY
FRIEBO DRYInjection process · Geotechnical engineering
FRIEBO deep formed bodies
FRIEBO deep formed bodiesHighly compacted formed bodies · Civil engineering
frieBOfast project granulate
frieBOfast project granulateAnnular gap sealing · Rail infrastructure

Inside the production

Open-cast extraction in the Friedland mining field
Open-cast extraction in the Friedland mining field
Construction site of the FAIR particle accelerator, Darmstadt
Construction site of the FAIR particle accelerator, Darmstadt
Finnetunnel, Munich-Berlin rail line
Finnetunnel, Munich-Berlin rail line
New line Oranienburg-Rostock
New line Oranienburg-Rostock
Route Oberhausen-Rostock
Route Oberhausen-Rostock
Project use of frieBOfast
Project use of frieBOfast
Bridge and tunnel individual project
Bridge and tunnel individual project

Industries

Environmental engineeringGeotechnical engineeringHydraulic engineeringWell constructionLandfill constructionAgriculture/livestock farmingBiogasRail infrastructure/tunnel constructionOrdnance detectionMonument/old-building renovation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extraction of clay raw material in open-cast miningRaw material extraction/forming––––smectite-rich clay (montmorillonite-muscovite-illite
Raw material processing and classification by application gradesEngineering––––smectite-rich clay
Grinding-drying for production of precise grades up to grinding fineness 80% > 40 µmEngineeringGrinding fineness 80% > 40 µm–––clay minerals/bentonite
Open-cast extraction with capacity of up to 1,800 t per dayRaw material extraction/forming––––montmorillonite-muscovite-illite interstratified clay
Production of swelling clay sealing granulate using a special activation process (compaction intoForming–Grain size 5-16 mm––swelling Friedland clay (smectite-rich)
Production of mineral building materials, catalysts, binders and adsorbentsEngineering––––smectite-rich clay minerals, imported bentonites
Production of feed additives (mycotoxin adsorbers, registered E558Engineering––––Bentonite-Montmorillonite (E558), Montmorillonite-Illite (1g557)
Injection process with FRIEBO DRY (production of pastes)Engineering––––FRIEBO DRY (swelling clay)
Hydraulic sealing/upgrading of existing mineral masses with FIMONIT SEAL (kf upgradeEngineering––––swelling clay minerals, mineral masses

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Triple dryer systemPfeiffer–––Plant II Friedland
Roller bowl millPfeiffer–––Plant II Friedland
New mill for finer grinding fineness (mycotoxin adsorber production)–––––

Additional services

Consulting on product selection and applicationGrinding-drying (grinding fineness up to 80% > 40 µm)Raw material processing (Plant I Salow)Production of mycotoxin adsorbers (feed additives)Logistics: delivery directly from the manufacturer to the annular gap

Quality

Quality begins in the open-cast mine: the extraction field is sampled before extraction and tested against stringent quality requirements. Raw materials and products are continuously analysed by external, state-accredited laboratories; the entire operational process follows the GMP standard incl. HACCP.

EvidenceFriedland
GMP + B1 (incl. HACCP)

History

  1. 2004

    Founding of FIM; registered as a manufacturer of feed additives under EC (Reg.) 1831/2003 (E558 Bentonite-Montmorillonite).

  2. 2016/2017

    EFRE-funded investment (GRWG-16-0038, total investment €1,088,600) in a new mill for the production of mycotoxin adsorbers and expansion of capacities.

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