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FFCC – Fertigung

Electric turbo compressors for hydrogen fuel cells based on patented spiral groove bearing technology

FFCC Logo

FISCHER Fuel Cell Compressor AG

Herzogenbuchsee (CH)New on Amplifa

2020Founded (FFCC, April 2020)
ca. 30Employees (FFCC)
1939Founding of the FISCHER Group
> 200'000tested start/stop cycles of the spiral groove bearings
> 10'000tested operating hours

About FISCHER Fuel Cell Compressor AG

FISCHER Fuel Cell Compressor AG (FFCC), headquartered in Herzogenbuchsee (Canton of Bern), develops and manufactures electric turbo air compressors for hydrogen fuel cells. The company was founded in April 2020 and belongs to FISCHER Spindle Group AG, a Swiss family-owned precision technology company founded in 1939. The expertise is based on turbo compressor developments dating back to 2005. The compressors use patented spiral groove bearings (aerodynamic gas bearings), which operate without external air supply and without bearing cooling, enabling virtually wear-free and maintenance-free operation – tested with over 200'000 start/stop cycles and more than 10'000 operating hours. Manufacturing covers development, engineering and assembly of the compressors as well as customer-specific high-tech solutions and the establishment of a global series production operation. Customer industries include transit bus, truck, automotive, railway, aerospace, marine, stationary power supply, and material handling and logistics. FFCC employs around 30 people and is part of a group with around 400 employees at locations in Switzerland, Germany, USA, China and Taiwan.

Site
Herzogenbuchsee
Processes
Electric turbo air compressors for fuel cells (development & series production), Assembly of air compressors, Manufacturing of spiral groove bearings (aerodynamic gas bearings), Service, Customer-specific high-tech solutions, Global series production (build-up)
Materials
Spiral groove bearings (aerodynamic gas bearing), Electric turbo air compressor
Certificates
IATF 16949
Founded
2020
Employees
ca. 30
Industries
Hydrogen fuel cells, Mobility, Aerospace, Railway, Trucks, Transit bus
  1. 01

    Engineering & Development (turbo compressors, spiral groove bearings)

  2. 02

    Manufacturing of bearing and rotor technology

  3. 03

    Assembly of the compressors

  4. 04

    Testing & Service

  5. 05

    Customer-specific solutions & series production (build-up)

Bearing Technology & Processes

SGB

Spiral groove bearings (aerodynamic gas bearing)

Patented bearing technology for high-speed rotor systems; contact-free operation without external air supply, virtually wear-free with a very long service life.

TC

Electric turbo air compressor

Delivers precise air mass flows at high pressure to achieve maximum power density of the fuel cell.

Location

Standort Herzogenbuchsee

Herzogenbuchsee

CH

Headquarters, development, manufacturing and assembly

Materials
Aluminium, Steel
  • Assembly lines
  • Testing equipment

Components

Electric Turbo Air Compressor EMTC
Electric Turbo Air Compressor EMTCTurbo compressor · Hydrogen fuel cells
Spiral groove bearing
Spiral groove bearingPrecision bearing · Turbo compressors

Inside the production

Assembly of a FISCHER turbo air compressor
Assembly of a FISCHER turbo air compressor
HAT – FISCHER compressor for fuel cell systems
HAT – FISCHER compressor for fuel cell systems
Air supply in the fuel cell system
Air supply in the fuel cell system
F12 compressor platform
F12 compressor platform
Hydrogen as an energy carrier
Hydrogen as an energy carrier

Industries

Hydrogen fuel cellsMobilityAerospaceRailwayTrucksTransit busAutomotiveMarineStationary power supplyMaterial handling & logisticsMaterial handling/logistics (e.g. forklifts, drones)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electric turbo air compressors for fuel cells (development & series production)Engineering–––––
Assembly of air compressorsAssembly–––––
Manufacturing of spiral groove bearings (aerodynamic gas bearings)Engineering–––––

Additional services

ServiceCustomer-specific high-tech solutionsGlobal series production (build-up)

Quality

FFCC is certified according to IATF 16949, the automotive industry quality standard for series products. The spiral groove bearing technology has been tested over more than 200'000 start/stop cycles and over 10'000 operating hours.

EvidenceHerzogenbuchsee
IATF 16949

History

  1. 1939

    Founding of the company FISCHER by Ernst Fischer (FISCHER Group).

  2. 2005

    Start of the turbo compressor developments on which FFCC's expertise is based.

  3. 2020

    Founding of FISCHER Fuel Cell Compressor AG (FFCC) in April; part-ownership of the FISCHER Group passes to the family of CEO Dr. Tobias Moser. IATF 16949 certification received.

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