Series production of precision stamped, stamping-bending and cold-headed parts, hybrid parts and ready-to-install assemblies.
Fischer Reinach AG & Co. KG
Füssen (DE) · Reinach (CH, parent company Fischer Reinach AG)New on Amplifa
Everything from a single source – from development to assembly
Fischer Reinach AG & Co. KG in Füssen (until 2025 ZETKA Stamping and Bending Technology) is a company of the FIR Group and a manufacturer of precision stamped and stamping-bent parts, cold-headed parts, hybrid parts and ready-to-install assemblies. Production includes stamping (strip width 6–200 mm, strip thickness 0.1–3.0 mm), stamping-bending on Bihler machines (strip thickness 0.2–6 mm, wire 0.3–7 mm) as well as cold and semi-hot forming in two to seven forming stages (wire 2–12 mm). In its own fully climate-controlled toolmaking shop with 3D design (VISI CAD), 5-axis machining centers, robot-assisted EDM machines and grinding machines, high-performance stamping dies with active elements made of carbide and PM steel are produced. The portfolio is complemented by plastic injection molding/overmolding of hybrid parts, the BIZON® press-in technology as a solder-free contact method, resistance and laser welding, part cleaning, electroplated surface finishing and fully automatic assembly of assemblies with inline inspection. Customers come, among others, from the automotive, e-mobility, power electronics, electrical and building services, medical technology and telecommunications industries.
- Site
- Füssen
- Processes
- Stamping, Stamping-bending, Cold and semi-hot forming (cold heading), Assembly of assemblies (manual, semi- and fully automatic), Plastic injection molding/overmolding (hybrid components), Resistance welding, Laser welding (joining technology, laser-welded bimetal strips), BIZON® press-in technology (solder-free contacting)
- Materials
- Copper K88, Copper K75, Copper K65, Copper K55, Copper L49, Copper Cu ETP, Copper Cu DHP, Bronze CuSn6
- Certificates
- ISO 9001, ISO 14001, IATF 16949, ISO 13485
- Founded
- 1968
- Employees
- approx. 160
- Industries
- Automotive, E-mobility, Battery technology, Electrical and electronics industry, Power electronics, Electrical and building services engineering
- 01
Consulting and feasibility clarification
- 02
Design (VISI CAD 3D) and project management
- 03
Prototype manufacturing (EDM, laser technology, micro waterjet)
- 04
Toolmaking
- 05
Stamping / stamping-bending / cold and semi-hot forming
- 06
Joining (welding, press-fitting, riveting, crimping) and plastic injection
- 07
Surface finishing and part cleaning
- 08
Assembly of assemblies with inline inspection and functional testing
- 09
Worldwide logistics
Locations
Füssen
DEHeadquarters, production, toolmaking
- Lot size
- Prototype to large series (several hundred million parts/year in
- Materials
- Copper and copper alloys, bronze, brass, nickel silver, CuBe2, AlMg3, C67, 1.4301/1.4303/1.4571/1.4310, titanium
- Bruderer BSTA 200 (1×)
- Bruderer BSTA 300 (7×)
- Bruderer BSTA 510-125B, 50 t (5×)
- Bruderer BSTA 410-110B, 40 t (1×)
- Andritz-Kaiser KSTU 1600-17.5-3G-PR (1×)
- Bihler GRM-NC with Lean-Tool technology (1×)
- Bihler RM 40 P (2×)
- Bihler GRM 80 (2×)
- Bihler RM 35 (22×)
- 5-axis machining centers
- Robot-assisted EDM machines
- Surface and profile grinding machines
- Forming machines (2–7 forming stages)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| StampingForming | – | Strip width 6 to 200 mm × Strip thickness 0.1 to 3.0 mm | – | – | Copper and copper alloys (K88, K75, K65, K55, L49, Cu, Bronze (CuSn6, CuSn8), Brass (CuZn37), Nickel silver (CuNi12Zn24), CuBe2, AlMg3, Spring steel C67, 1.4301, 1.4303, 1.4571, 1.4310 |
| Stamping-bendingForming | – | Strip width 5 to 100 mm × Strip thickness 0.2 to 6 mm | – | up to several hundred million parts | – |
| Cold and semi-hot forming (cold heading)Forming | – | Feed length 3 to 75 mm × Wire diameter 2 to 12 mm | – | – | – |
| Assembly of assemblies (manual, semi- and fully automatic)Assembly | – | – | – | – | – |
| Plastic injection molding/overmolding (hybrid components)Plastics | – | – | – | – | – |
| Resistance weldingJoining | – | – | – | – | Aluminum alloys, Copper alloys |
| Laser welding (joining technology, laser-welded bimetal strips)Joining | – | – | – | – | Aluminum alloys, Copper alloys |
| BIZON® press-in technology (solder-free contacting)Joining | – | Material thicknesses 0.2 to 2 mm | – | – | Copper alloys, Special alloys, Standard materials |
| Toolmaking (design, high-performance stamping dies)Engineering | extremely tight tolerances | – | – | – | Carbide, PM steel |
| Prototype manufacturing (EDM, laser technology, micro waterjet cutting)Engineering | – | – | – | – | Series materials |
| Press-fitting, riveting, swagingJoining | – | – | – | – | – |
| Laser markingSurface | – | – | – | – | – |
| Surface finishing (electroplating, plating, silver plating)Surface | – | – | – | – | Special alloys |
| Part cleaningSurface | – | – | – | – | – |
| Testing (inline inspection, functional testing, load tests)Testing | – | – | – | – | – |
| Cold stamping of stamped and wire-bent parts (welded assemblies, crimping)Forming | – | – | – | – | – |
13 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-performance stamping press | Bruderer BSTA 200 | 1 | Strip width up to 170 mm, strip thickness up to 4.0 mm | – | Füssen |
| Stamping press | Bruderer BSTA 300 | 7 | Strip width up to 170 mm, strip thickness up to 4.0 mm | – | Füssen |
| High-performance stamping press, 50 t press force | Bruderer BSTA 510-125B | 5 | – | – | Füssen |
| High-performance stamping press, 40 t press force | Bruderer BSTA 410-110B | 1 | – | – | Füssen |
| Stamping press | Andritz-Kaiser KSTU 1600-17.5-3G-PR | 1 | – | – | Füssen |
| Stamping-bending machine with servo technology (Lean-Tool technology) | Bihler GRM-NC | 1 | Stamping force 7 to 54 tonnes, wire diameter 0.3 to 7 mm | – | Füssen |
| Stamping and bending machine | Bihler RM 40 P | 2 | – | – | Füssen |
| Stamping and bending machine | Bihler GRM 80 | 2 | – | – | Füssen |
| Stamping and bending machine | Bihler RM 35 | 22 | – | – | Füssen |
| 5-axis machining center | – | – | – | – | Füssen |
| Robot-assisted EDM machine | – | – | – | – | Füssen |
| Surface and profile grinding machine | – | – | – | – | Füssen |
| Forming machine (cold/semi-hot forming, 2 to 7 forming stages) | – | – | Feed length 3 to 75 mm, wire diameter 2 to 12 mm | – | Füssen |
Additional services
Quality
Production takes place in a fully monitored process with multiple-progression high-performance stamping dies; the assembly process includes inline inspection, functional testing and load testing. Medical technology parts are manufactured to the highest cleanliness standards according to strict customer specifications.
| Evidence | Füssen |
|---|---|
| ISO 9001 | |
| ISO 14001 | |
| IATF 16949 | |
| ISO 13485 |
History
- 1968
Foundation of Zettlmeier und Kallenbach OHG
- 1980
Move to a newly built company building
- 1990
Conversion into a GmbH & Co. KG
- 1995
Expansion of the company building by 1,700 m²
- 1998
Expansion of the production area by a further 700 m²
- 2007
Expansion of the production hall by approx. 1,600 m² and of administration by approx. 500 m²
- 2010
Foundation of the subsidiary creative automation GmbH & Co. KG
- 2014
Investment by Fischer Reinach AG; renaming to ZETKA Stanz- u. Biegetechnik AG & Co. KG
- 2016
Fischer Reinach AG acquires the majority (91%) of ZETKA
- 2019
Extension building 1,300 m²; production totaling 8,300 m² with 150 employees
- 2025
Renaming to Fischer Reinach AG & Co. KG