High-precision series parts and assemblies in stainless steel and aluminium in synchronous production
Fischer System-Mechanik GmbH
DurchhausenNew on Amplifa
About Fischer System-Mechanik
Fischer System-Mechanik GmbH is a supplier of precision-mechanical series parts and assemblies in stainless steel, aluminium and other materials to customer specifications. Manufacturing is carried out on CNC machining centres using turning and milling processes, complemented by CNC metrology and the assembly of complete assemblies. The company specialises in small to medium batch sizes including batch size 1 as well as in part families with high variance and strongly fluctuating quantities. The foundation is the synchronous production system according to Hitoshi Takeda, a further development of the Toyota production system, which has been consistently implemented since 1997: it enables inventory-free, kanban-supported production in which 70% of goods are delivered to regional customers daily and on time. Customers come from medical technology, aerospace, mechanical and plant engineering, the automotive and supply industries, and the electrical industry. On 6,000 m² in Durchhausen, 60 employees produce around 1,000 different articles per year on 185 CNC machines, with quantities between 200 and 1 million per article. The company is certified to EN 9100.
- Site
- Durchhausen
- Processes
- Turning, Milling, CNC machining (precision parts and assemblies to customer specifications), CNC metrology, Assembly of assemblies, CNC turning and milling of high-precision series parts in stainless steel and aluminium, Small to medium batch sizes incl. batch size 1, Daily delivery to the customer (70% of goods)
- Materials
- Stainless steel, Aluminium, Other materials to customer specification
- Certificates
- EN 9100
- Founded
- 1981
- Employees
- 60
- Industries
- Medical technology, Aerospace, Mechanical and plant engineering, Automotive and supply industry, Electrical industry
- 01
CNC turning
- 02
CNC milling
- 03
CNC metrology
- 04
Assembly of assemblies
- 05
Kanban-supported logistics without warehouse
- 06
Daily delivery to the customer
Materials and Processes
Stainless steel
Main material for high-precision series parts and assemblies to customer specifications.
Aluminium
Main material for high-precision series parts and assemblies to customer specifications.
Other materials to customer specification
Additional materials depending on customer requirements.
Locations
Durchhausen
DEHeadquarters and production
- Lot size
- Batch size 1 to small and medium batch sizes
- Materials
- Stainless steel, aluminium
- 185 CNC machines
- CNC machining centres (turning and milling)
- U-shaped production lines
- CNC metrology
- Assembly
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| TurningMachining | – | – | – | Batch size 1 | Stainless steel, Aluminium |
| MillingMachining | – | – | – | Batch size 1 | Stainless steel, Aluminium |
| CNC machining (precision parts and assemblies to customer specifications)Machining | – | – | – | Batch size 1 – small to medium batch sizes | Aluminium, Stainless steel, other materials to customer specification |
| CNC metrologyTesting | – | – | – | – | – |
| Assembly of assembliesAssembly | – | – | – | Batch size 1 | Stainless steel, Aluminium |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC machines | – | 185 | – | – | Durchhausen |
Additional services
Quality
Within the synchronous production system, error rates are reportedly far below 1,000 ppm. Production is carried out according to a documented quality management system, complemented by CNC metrology; the company is certified to EN 9100.
| Evidence | Durchhausen |
|---|---|
| EN 9100 |
History
- 1981
Founded by Reinhold Fischer in a garage with machining, turning and milling.
- 1997
Workshop by Hitoshi Takeda on the synchronous production system; machines converted to U-shaped lines that same night, followed by consistent implementation of synchronous production.
Obtained EN 9100 certification for the aerospace sector.