Development and production of customer-specific, energy-efficient LED luminaires and linear lighting systems in Bingen am Rhein

FLASHAAR LEDLight GmbH & Co. KG

Gaustraße 13-15, 55411 Bingen am RheinNew on Amplifa

GmbH & Co. KGLegal form

About FLASHAAR

FLASHAAR LEDLight GmbH & Co. KG develops and produces high-quality, energy-efficient LED luminaires at its site in Bingen am Rhein. Research and development, sales and production are all under one roof. The core product is the patented NauticProfil system: a modular system of aluminium mounting profiles, factory-preassembled luminaire inserts and integrated through-wiring, with which light lines up to 100 metres in length can be realized with just a single electrical feed. In addition to the standard system, the company manufactures special luminaires to customer specifications, offers refitting (modernization of existing luminaires) and lighting design in its own lighting laboratory. The luminaires are protected with PU potting compound and manufactured in protection classes up to IP65 Premium. Reference projects include platform luminaires for Deutsche Bahn (including Frankfurt am Main station, Kaiserslautern main station), the Garrison Church Potsdam, the Parabel Art Center Hamburg and the Achalmbad Reutlingen. With myLuminaire, there is also a product line of manufactured one-of-a-kind pieces for private customers.

Site: Bingen am Rhein
Processes: Assembly of NauticProfil LED luminaires as preassembled, ready-to-connect light lines, Potting of LED luminaires (PU potting: transparent/white/black, soft/medium/glass-hard), Special luminaire manufacturing (customer-specific LED luminaires), Refitting (conversion/modernization of luminaires), Lighting design/lighting laboratory (development, light measurement), Lighting laboratory, Potting system, Special luminaires (custom fabrication)
Materials: Aluminium, PMMA (acrylic glass), Polycarbonate, PU potting compound (polyurethane), Copper conductor flat cable
Certificates: Lighting laboratory/light measurement, Protection classes IP40/IP65/IP65 Premium
Industries: Architectural lighting, Rail/Transport, Hotels/Maritime, Art/Culture, Pools/Wellness, Private customers

01
Lighting design and development (lighting laboratory)
02
Design of individual lighting solutions
03
Manufacture of the luminaire inserts
04
Potting with PU potting compound
05
Assembly into ready-to-connect luminaires (NauticProfil)
06
Refitting and special luminaire manufacturing

Materials and potting processes

Aluminium

Base profile and mounting profiles of the NauticProfil system, optionally in various profile colours.

PMMA

PMMA (acrylic glass)

UV-resistant plastic for covers and lenses of the luminaire inserts.

Polycarbonate

Impact-resistant plastic (IK10) for covers and lenses.

PU potting compound (polyurethane)

Potting of the LED inserts in transparent, white or black as well as the hardness grades soft, medium and glass-hard.

Site Bingen am Rhein

Bingen am Rhein

Headquarters: R&D, sales and production under one roof

Materials: Aluminium, PMMA, PC, PU potting compound

Potting system

Luminaires and system components

**DB platform luminaire**LED system · Rail/Transport

**NauticProfil system**Linear LED system · Architectural lighting

**NP Line**Linear luminaire · Architectural lighting

**NP Focus**Luminaire insert · Architectural lighting

**NP PicoSpot**Luminaire insert · Architectural lighting

**NP mounting profiles**Mounting profiles · Architectural lighting

**TrackAdapter in busbar**Mounting accessories · Architectural lighting

**Special luminaire Garrison Church Potsdam**Custom fabrication · Art/Culture

Inside the production

Industries

Architectural lightingRail/TransportHotels/MaritimeArt/CulturePools/WellnessPrivate customersRail/Transport (platform luminaires)Hotels/Maritime (Nautic)Private customers (myLuminaire)

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Assembly of NauticProfil LED luminaires as preassembled, ready-to-connect light linesAssembly	–	100 m per feed	–	–	Aluminium, PMMA, PC (polycarbonate), PU potting compounds
Potting of LED luminaires (PU potting: transparent/white/black, soft/medium/glass-hard)Joining	–	–	–	–	PU (polyurethane)
Special luminaire manufacturing (customer-specific LED luminaires)Assembly	–	–	–	–	–
Refitting (conversion/modernization of luminaires)Assembly	–	–	–	–	–
Lighting design/lighting laboratory (development, light measurement)Engineering	–	–	–	–	–

1 Anlagen & Maschinen

Machine	Manufacturer / model	Quantity	Working area	Year built	Site
Potting system	–	–	–	–	Bingen am Rhein

Additional services

Lighting laboratoryPotting systemSpecial luminaires (custom fabrication)RefittingDesign/planning of individual lighting solutionsPWM controllers, power supplies and dimmers

Reference customers

Deutsche Bahn (DB platform luminaire, Frankfurt am Main station)Thomas-Krenn.AGParabel, Center for Art in HamburgKaiserslautern main stationFranklin Steg MannheimGarrison Church PotsdamAchalmbad Reutlingen

Quality

The luminaires are preassembled at the factory and delivered ready to connect; protection classes up to IP65 Premium as well as light measurements carried out in the lighting laboratory ensure product quality.

Evidence	Bingen am Rhein
Lighting laboratory/light measurement
Protection classes IP40/IP65/IP65 Premium