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FLENS – Fertigung

Germany's northernmost major brewery: beer brewed according to the Reinheitsgebot (German Purity Law), mineral water and beer brandy from Flensburg.

FLENS Logo

Flensburger Brauerei Emil Petersen GmbH & Co. KG

FlensburgNew on Amplifa

1888Founded
24937 FlensburgLocation
24Fermentation and storage tanks, some up to 40 m high
240 mDepth of the glacier spring (2 artesian wells)

About Flensburger Brauerei

Flensburger Brauerei Emil Petersen GmbH & Co. KG is a family-owned major brewery founded in 1888, located on Munketoft in Flensburg. In accordance with the German Purity Law, the company brews a broad range of bottom-fermented beer specialities, including the Flensburger Pilsener produced since 1922 with 38 bitterness units, Helles, Gold, Dunkel, Kellerbier, Bock beers, Strand-Lager as well as non-alcoholic varieties, malt beverage and Radler. All beers are brewed with water from the company's own 240-metre-deep glacier spring of mineral-water quality, malted Küstengerste® (coastal barley), aroma hops and a proprietary pure-culture yeast. The »Merlin« wort boiling process largely preserves vitamins and nutrients; non-alcoholic beers are produced by gentle vacuum rectification at low temperatures. The trademark is the swing-top bottle, which is also used for 2-litre Mega-Plop containers. In addition, the brewery produces a mineral water from two artesian wells and, with the Waldbrand GmbH distillery, distills FLENS Bierbrand (beer brandy) and FLENS Whisky in oak casks.

Site
Flensburg
Processes
Beer brewing (Pilsener, Helles, Gold, Dunkel, Radler, Kellerbier, Bock beers, Strand-Lager,, Wort boiling »Merlin« (gentle boiling, preservation of vitamins and nutrients), Dealcoholisation by vacuum rectification at low temperatures (Flensburger Frei,, Beer distillation (FLENS Bierbrand from Winterbock, FLENS Whisky from Frühlingsbock mash; Waldbrand, Filling into swing-top bottles (0.33 l/0.5 l, 2-litre Mega-Plop), cans and keg beer, Brewery tours, Online shop (Plop Shop), Beverage retail distribution (FLENS Finder)
Materials
Brewing water from the Flensburg glacier spring, Küstengerste (barley malt), Hops (among others Tettnanger and Hallertauer aroma hops), Pure-culture yeast (proprietary yeast strain), Oak wood (cask ageing for beer brandy/whisky), Franconian speciality malts / caramelised malts (caramel malt, roasted malt), Küstengerste® (barley malt), Aroma hops (among others Tettnanger, Hallertauer)
Founded
1888
Industries
Brewing/beverage industry
  1. 01

    Water extraction from the glacier spring

  2. 02

    Malting of the Küstengerste® (coastal barley)

  3. 03

    Wort boiling »Merlin«

  4. 04

    Fermentation with proprietary pure-culture yeast

  5. 05

    Cold storage (6–8 weeks)

  6. 06

    Optional dealcoholisation by vacuum rectification

  7. 07

    Filling into swing-top bottles, cans and kegs

  8. 08

    Distillation of beer brandy/whisky (Waldbrand distillery)

Raw Materials & Brewing Process

Wasser

Brewing water from the Flensburg glacier spring

Sodium-poor, deionised water of mineral-water quality from a depth of 240 m for all beers.

Malz

Küstengerste® (barley malt)

Grows between the seas in iodine- and salt-rich sea air and comes at least 20 % from Schleswig-Holstein.

Hopfen

Aroma hops (among others Tettnanger, Hallertauer)

Gives the beers their fine hop aromas and bitterness.

Hefe

Pure-culture yeast (proprietary strain)

Proprietary yeast strain for bottom-fermented fermentation.

Eiche

Oak casks

Cask ageing for FLENS Bierbrand and FLENS Whisky (Heavy Toasted Cooper's Reserve).

Locations

Flensburg

DE

Brewery/headquarters

Materials
Brewing water (glacier spring), Küstengerste®, hops, pure-culture yeast
  • Wort boiling system »Merlin«
  • Dealcoholisation system (vacuum rectification)
  • 24 fermentation tanks (up to 40 m in height)
  • 2 artesian wells (240 m depth)
  • Filling line for swing-top bottles, cans and kegs
  • Whisky still with column (350 l per distillation run, Waldbrand distillery)

Products

FLENS product range (Pilsener, Helles, Gold, Dunkel, Radler, Kellerbier, Bock beers, Strand-Lager,
FLENS product range (Pilsener, Helles, Gold, Dunkel, Radler, Kellerbier, Bock beers, Strand-Lager,Brewery · beverage industry
Flensburger Strand-Lager 0.0 %
Flensburger Strand-Lager 0.0 %Vacuum rectification · non-alcoholic beer
Swing-top bottles
Swing-top bottlesFilling · beer

Inside the production

Guided tour group in the brewhouse at the wort boiling kettles
Guided tour group in the brewhouse at the wort boiling kettles
Küstengerste® – regional raw material from Schleswig-Holstein
Küstengerste® – regional raw material from Schleswig-Holstein
Barley grains of the Küstengerste®
Barley grains of the Küstengerste®
Overview of the Flensburg product range
Overview of the Flensburg product range
FLENS StrandGut clean-up campaign in Olpenitz
FLENS StrandGut clean-up campaign in Olpenitz

Industries

Brewing/beverage industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Beer brewing (Pilsener, Helles, Gold, Dunkel, Radler, Kellerbier, Bock beers, Strand-Lager,Engineering––––Brewing water (mineral-water quality), Barley malt (Küstengerste), Hops, Proprietary pure-culture yeast, Wheat
Wort boiling »Merlin« (gentle boiling, preservation of vitamins and nutrients)Engineering–––––
Dealcoholisation by vacuum rectification at low temperatures (Flensburger Frei,Surface treatment––––Beer
Beer distillation (FLENS Bierbrand from Winterbock, FLENS Whisky from Frühlingsbock mash; WaldbrandEngineering––––Winterbock mash, Frühlingsbock mash (Küstengerste), Oak casks (Heavy Toasted Cooper's Reserve)
Filling into swing-top bottles (0.33 l/0.5 l, 2-litre Mega-Plop), cans and keg beerAssembly––––Glass, Aluminium (can)

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Wort boiling system »Merlin«Merlin–––Flensburg
Dealcoholisation system (vacuum rectification)––––Flensburg
Whisky still with column (4 sieve plates, dephlegmator, condenser), 350 l per distillation runWaldbrand GmbH1350 l per distillation run–Waldbrand distillery
Artesian wells (glacier spring)–2240 m depth–Flensburg, beneath the brewery
Fermentation tanks (storage/fermentation tanks, some up to 40 m high)–24up to 40 m in height–Flensburg

Additional services

Brewery toursOnline shop (Plop Shop)Beverage retail distribution (FLENS Finder)Distillation (whisky/beer brandy, with Waldbrand GmbH)
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