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Flexal – Fertigung

Manufacturer of flexible metal hoses (goosenecks) including turned parts, surface finishing and assembly

Flexal Logo

Flexal Metallproduktion GmbH & Co. KG

Hemer · DE-58675 Oesestraße 49New on Amplifa

1917Founded
>100,000 m of hose/yearHose production
>400,000 turned parts/yearTurned part production
28 countries, 4 continentsExport
GmbH & Co. KGLegal form

About Flexal

Flexal Metallproduktion GmbH & Co. KG is a manufacturer of flexible metal hoses (goosenecks) based in Hemer, North Rhine-Westphalia. The company produces goosenecks and flexible tubes in steel, stainless steel, brass and aluminium – from single pieces to large-scale series – and machines all end connections in-house, including threaded end fittings in all common thread sizes as well as special solutions such as microphone heads, connector plugs or pins. The high level of in-house production depth includes in-house flexible hose production, machining in the company's own turning shop, surface finishing through painting, electroplated surfaces as well as shrink and textile covers, and the assembly of complete modules. Fields of application include communication technology and microphones, fiber optic technology as well as lighting and lamps, medical technology, metrology, smartphone and tablet holders and other industrial applications. Founded in 1917, the family-owned company produces 100% in Germany and supplies customers in 28 countries on four continents.

Site
Hemer
Processes
Flexible hose production (goosenecks, flexible metal hoses), Turned part production (machining, in-house turning shop), Surface finishing – painting (including coloring in desired color), Electroplated surfaces (electroplating, e.g. nickel, chrome, brushed nickel), Shrink tubing and textile covers, Production of end connections: threaded end fittings in all common thread sizes (metric, inch, BSW, Assembly of complete modules (combination with mechanical components such as threaded ends, pins,, Development from idea to finished product (customized goosenecks)
Materials
Steel, Stainless steel (corrosion-resistant steel), Brass (profile wires, bars), Aluminium (bars), Steel springs, Brass, Aluminium, Painting
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1917
Industries
Communication technology and microphones, Fiber optic technology, lighting & lamps, Medical technology, Metrology, Smartphone and tablet holders, Consumer products
  1. 01

    Design and development from idea to finished product

  2. 02

    Flexible hose production

  3. 03

    Machining/turned parts and end connections

  4. 04

    Surface finishing (painting, electroplated surfaces,

  5. 05

    Assembly of complete modules

  6. 06

    Quality control

  7. 07

    Logistics and on-time delivery

Materials and Processes

ST

Steel springs

Steel springs offer high strength and good temperature resistance for flexible metal hoses.

NIRO

Stainless steel (corrosion-resistant steel)

Stainless steel springs provide high strength and very good corrosion and temperature resistance.

MS

Brass

Brass profile wires and bars are corrosion-resistant and can be shaped with precision.

AL

Aluminium

Aluminium bars can be processed faster and more easily and are suitable for simple to highly complex applications.

LACK

Painting

Paint finishes shape the surface, allow coloring in the desired color and improve corrosion protection.

GALV

Electroplated surfaces

Electroplating with e.g. nickel, chrome or brushed nickel enhances technical protection and visual quality.

SCHR

Shrink and textile tubing

Shrink tubing protects against mechanical stress, textile covers offer visual and tactile enhancement.

Sites

Standort Hemer

Hemer

DE

Production and administration

Lot size
Single piece to large-scale series
Materials
Steel, stainless steel, brass, aluminium
  • Turning shop
  • Paint shop

Components

Speaking position for conferences
Speaking position for conferencesFlexible hose · Communication technology
Lamp for mixing console
Lamp for mixing consoleFlexible hose · Lighting & lamps
Medical articulating arm
Medical articulating armFlexible hose · Medical technology
Component for metrology
Component for metrologyFlexible hose · Metrology
Tablet holder for sales counters
Tablet holder for sales countersFlexible hose · Tablet holders

Inside the production

Production
Production
Machining
Machining
Surface finishing
Surface finishing
Manufacturing
Manufacturing
Production hall
Production hall
Product overview
Product overview
Quality control
Quality control
Company history
Company history

Industries

Communication technology and microphonesFiber optic technology, lighting & lampsMedical technologyMetrologySmartphone and tablet holdersConsumer productsIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Flexible hose production (goosenecks, flexible metal hoses)Forming–––Single piece – Large-scale seriesSteel, Stainless steel (corrosion-resistant steel), Brass, Aluminium
Turned part production (machining, in-house turning shop)Machining––––Brass, Aluminium, Steel, Stainless steel
Surface finishing – painting (including coloring in desired color)Surface––––Metal
Electroplated surfaces (electroplating, e.g. nickel, chrome, brushed nickel)Surface––––Metal
Shrink tubing and textile coversSurface––––Metal
Production of end connections: threaded end fittings in all common thread sizes (metric, inch, BSWMachining––––Brass, Aluminium, Steel, Stainless steel
Assembly of complete modules (combination with mechanical components such as threaded ends, pins,Assembly–––––
Development from idea to finished product (customized goosenecks)Engineering–––––
Quality control / continuous quality inspection (certified to DIN EN ISO 9001:2015)Inspection–––––

Additional services

Design and development from idea to finished productIn-house flexible hose productionMachining/turned partsSurface finishing (painting, electroplated surfaces, shrink/textile tubing)Assembly of complete modulesLogistics and on-time deliveryCustomer service with a personal contact person

Quality

Quality assurance is certified to DIN EN ISO 9001:2015; high-quality base materials and continuous quality control ensure a consistent quality level of metal hoses and assemblies. The entire product is manufactured in-house from A to Z.

EvidenceHemer
ISO 9001

History

  1. 1917

    Founding of a metalworking business by Friedrich im Schlaa in Iserlohn; later specialization in flexible metal hoses

  2. 1980er

    The product is reflected in the name FLEXAL

  3. 2002

    Michael and Beate Wollmuth take over the company; investments in equipment, machinery, turning shop and paint shop

  4. 2017

    Expansion of the halls and complete reconstruction of the production facilities

  5. 2019

    Sebastian and Lukas Wollmuth join the family business as the next generation

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