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flexAP – Fertigung

Flexible automation of machines and systems with PC-based control and punching and roll-forming software

flexAP Logo

flexAP GmbH

Gröbenzell (Freilandstr. 5)New on Amplifa

GmbH, HRB 155174, Munich Local CourtLegal form
Management
Gröbenzell near MunichLocation
Lot size 1Minimum lot size (flexNC)

About flexAP

flexAP GmbH, based in Gröbenzell near Munich, realizes flexible automation of machines and systems. The solutions are based on the PC-based control platform flexCONTROL with integrated IT and enable new production processes, saving production time, material and handling costs. For punching and roll-forming technology from coil, flexAP offers the flexNC technology package, which includes NC management, NC processor, ERP interface, machine operation and integrated Remote Maintenance. The range of services extends from consulting and planning through complete electrical engineering, control cabinet construction and on-site installation to commissioning of the complete system in cooperation with the machine builder and operator. In addition, maintenance of the control system, machine condition analysis and remote maintenance as well as machine and operating data acquisition (MDE/BDE) are offered. Customers come mainly from mechanical and plant engineering, automation technology and punching and roll-forming technology (coil processing).

Site
Gröbenzell
Processes
Consulting and planning (site survey, functional specifications, project management), On-site commissioning of the complete system, Maintenance of the control system (hardware, software), machine condition analysis, Remote, Flexible automation of machines and systems with PC-based control, Punching and roll-forming technology from coil (software solution flexNC), Consulting and planning, Preparation of functional specifications, Project management
Materials
PC-based control platform, Punching and roll-forming software, Remote maintenance
Certificates
IP65 (control unit), Operating mode changeover in accordance with CE standard, IEC 61131-3 compliant control
Industries
Mechanical and plant engineering, Automation technology, Punching and roll-forming technology (coil processing)
  1. 01

    Consulting and planning

  2. 02

    Complete electrical engineering

  3. 03

    Control cabinet construction

  4. 04

    Configuration of the control software (IEC 61131-3)

  5. 05

    On-site installation and wiring

  6. 06

    Commissioning of the complete system

  7. 07

    Maintenance and Remote Maintenance

Technology & Software

flexCONTROL

PC-based control platform

Industrial PC with touchscreen, fieldbus connections PROFIBUS, CAN and Ethernet as well as IEC 61131-3-compliant control as the basis of all solutions.

flexNC

Punching and roll-forming software

Technology package for punching and roll-forming technology from coil with NC management, dynamic part placement and ERP interface.

Remote Maintenance

Remote maintenance

Diagnostics, machine condition analysis and software updates of systems after approval by the operator.

Location

Gröbenzell

DE

Headquarters

Lot size
Lot size 1 (flexNC)
Materials
PC-based control, punching and roll-forming software
  • flexCONTROL control unit (IP65, floor stand or swivel arm)
  • flexNC technology package
  • Control cabinet construction and on-site wiring

Solutions & Systems

flexCONTROL user interface
flexCONTROL user interfacePC-based control · Mechanical and plant engineering
NC processor
NC processorSoftware · Punching and roll-forming technology (coil processing)
Membrane keyboard and control elements
Membrane keyboard and control elementsControl unit · Automation technology

Inside the production

flexCONTROL system
flexCONTROL system
flexCONTROL control unit
flexCONTROL control unit
Project planning
Project planning
Programming
Programming

Industries

Mechanical and plant engineeringAutomation technologyPunching and roll-forming technology (coil processing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Consulting and planning (site survey, functional specifications, project management)Engineering–––––
Engineering–––––
Engineering–––––
On-site commissioning of the complete systemAssembly–––––
Maintenance of the control system (hardware, software), machine condition analysis, RemoteEngineering–––––
Flexible automation of machines and systems with PC-based controlEngineering–––––
Punching and roll-forming technology from coil (software solution flexNC)Forming–––Lot size 1–

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Control unit (enclosure with visualization, operation and control)flexAP flexCONTROL control unit–––Gröbenzell
PC-based control platformflexAP flexCONTROL–––Gröbenzell
Technology package software (punching and roll-forming technology)flexAP flexNC–––Gröbenzell

Additional services

Consulting and planningPreparation of functional specificationsProject managementComplete electrical engineeringAssembly of control system and operating panelControl cabinet constructionOn-site installation and wiringDocumentation (WSCAD or EPLAN)Punching and roll-forming software (flexNC)Machine-specific control software (IEC 61131-3 Structured Text)Configuration of the user interfaceERP connectionOn-site commissioningMaintenance of the control system (hardware, software)Machine condition analysisRemote Maintenance / remote maintenanceMachine and operating data acquisition (MDE/BDE)

Quality & Service

The control unit is designed with IP65 protection rating; the operating mode changeover is carried out in accordance with the CE standard. Remote Maintenance enables diagnostics, machine condition analysis and software updates in coordination with the system operator.

EvidenceGröbenzell
IP65 (control unit)
Operating mode changeover in accordance with CE standard
IEC 61131-3 compliant control
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