Vertically integrated EMS provider for electronics manufacturing, injection moulding, elastomers and system integration from NPI to series production
Flexi Versa Group
Malaysia · China · Singapore · Philippines · Indonesia · Canada · Taiwan · USA · MexicoNew on Amplifa
About Flexi Versa Group
Flexi Versa Group (FVG) is a vertically integrated Electronics Manufacturing Services (EMS) provider with over 30 years of engineering and manufacturing experience. The service portfolio covers precision injection moulding (including LSR and elastomer solutions as well as PCR plastics since 2024), SMT and PCB assembly, cable harness manufacturing, box build and system integration up to manufacturing in ISO Class 7 and 8 cleanrooms. For the semiconductor industry, FVG produces CNC-machined precision metal parts and performs assembly, repair and upgrades of lithography tools. Customers come from semiconductor equipment, medical technology, IoT, industrial and Clean Tech, telecommunications as well as consumer electronics. The company employs more than 1000 staff at more than ten manufacturing sites in nine countries in Asia and North America, including Malaysia, China, Canada, USA and Mexico.
- Site
- Malaysia
- Processes
- SMT Assembly (Surface Mount Technology), PCB Assembly (PCBA), High-Density, Impedance-Controlled, Fine-Pitch FPGA / Fine-Pitch Component Placement, Box Build & System Integration, Precision Plastic Injection Moulding, LSR Molding (Liquid Silicone Rubber), Elastomer & Silicone Solutions (Converting), Two-part elastomeric potting & encapsulation
- Materials
- LSR (Liquid Silicone Rubber), Silicone, Elastomers, Plastic (Injection Moulding), PCR (Post-Consumer Recycled) plastic, PCR Plastic (Post-Consumer Recycled), Printed Circuit Boards (PCB), Metal
- Certificates
- ISO 9001, ISO 13485, IATF 16949, ISO 27001
- Employees
- >1000
- Industries
- Semiconductor Equipment & Electronics, Medical Technology & Healthcare, IoT & Connected Devices, Industrial & Clean Technology, Telecommunications & Network Technology, Consumer Electronics
- 01
Engineering, DFM & NPI
- 02
Prototyping & Engineering Validation
- 03
Supply Chain & Component Management
- 04
Injection Moulding / LSR Molding
- 05
SMT & PCBA
- 06
Cable Harness Manufacturing
- 07
Box Build & System Integration
- 08
Testing & Validation
- 09
Lifecycle Management
Materials & Processes
Plastic (Injection Moulding)
Precision injection moulding for medical technology, semiconductor and consumer electronics applications.
LSR (Liquid Silicone Rubber)
Liquid silicone moulded parts for elastomer and silicone solutions.
PCR Plastic (Post-Consumer Recycled)
Recycled plastics used since 2024 for sustainable injection-moulded products.
Elastomers
Processed in converting solutions as well as two-component potting and encapsulation.
Printed Circuit Boards (PCB)
Base material for high-density, impedance-controlled PCBA including fine-pitch FPGA assembly.
Metal
CNC-machined high-precision components and fabricated metal parts for lithography tools.
Locations
Malaysia
MYManufacturing
- Lot size
- High-Mix Low-Volume to mass production
- Materials
- Plastic, LSR, PCB, Metal
- SMT assembly
- Injection moulding
- Cleanroom ISO Class 7/8
China
CNManufacturing
- Lot size
- High-Mix Low-Volume to mass production
- Materials
- Plastic, PCB
- SMT assembly
- Injection moulding
Singapore
SGLocation
Philippines
PHLocation
Indonesia
IDLocation
Canada
CAManufacturing
Taiwan
TWLocation
USA
USManufacturing
Mexico
MXManufacturing
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| SMT Assembly (Surface Mount Technology)Joining | – | – | – | – | Printed Circuit Boards (PCB) |
| PCB Assembly (PCBA), High-Density, Impedance-ControlledJoining | – | – | – | – | Printed Circuit Boards (PCB) |
| Fine-Pitch FPGA / Fine-Pitch Component PlacementJoining | – | – | – | – | Printed Circuit Boards (PCB) |
| Box Build & System IntegrationAssembly | – | – | – | – | – |
| Precision Plastic Injection MouldingPlastics | – | – | – | – | Plastic, PCR (Post-Consumer Recycled) plastic |
| LSR Molding (Liquid Silicone Rubber)Plastics | – | – | – | – | LSR, Silicone, Elastomers |
| Elastomer & Silicone Solutions (Converting)Plastics | – | – | – | – | Elastomers, Silicone |
| Two-part elastomeric potting & encapsulationPlastics | – | – | – | – | Elastomers |
| Precision Plastics & Converting SolutionsPlastics | – | – | – | – | Plastic |
| Semiconductor CNC Machining (high-precision machined metal components)Machining | tight tolerances (no number given) | – | – | – | Metal |
| Precision Fabrication (custom fabricated metal parts)Machining | – | – | – | – | Metal |
| Wire Harness / Bundled Cable Harness ManufacturingJoining | – | – | – | – | Cables, Metal |
| Cleanroom Assembly ISO Class 7Assembly | – | – | – | – | – |
| Cleanroom Assembly ISO Class 8Assembly | – | – | – | – | – |
| Lithography Tool Assembly, Repair & UpgradingAssembly | – | – | – | – | – |
| Semiconductor Equipment Integration, Alignment & CalibrationAssembly | – | – | – | – | – |
| Electro-Acoustics EngineeringAssembly | – | – | – | – | – |
| Functional Testing, Inspection & TraceabilityTesting | – | – | – | – | – |
| Testing & Inspection (ICT, AOI, X-Ray), Board-level TestingTesting | – | – | – | – | Printed Circuit Boards (PCB) |
| Design for Manufacturing (DFM) / DFX / DFTEngineering | – | – | – | – | – |
| Engineering, NPI, Prototyping & IndustrialisationEngineering | – | – | – | – | – |
| Supply Chain & Component Management (BOM, Sourcing, Lifecycle Management)Engineering | – | – | – | – | – |
| High-Mix, Low-Volume Manufacturing & Mass ProductionAssembly | – | – | – | Low Volume – Mass Production | – |
| Firmware LoadingAssembly | – | – | – | – | – |
Additional services
Reference customers
Quality & Certifications
Quality assurance includes functional testing, inspection and traceability; for printed circuit boards ICT, AOI, X-Ray and board-level testing are used. Relevant risks are identified before tooling and production through DFM and DFT processes.
| Evidence | Group |
|---|---|
| ISO 9001 | |
| ISO 13485 | |
| IATF 16949 | |
| ISO 27001 |
History
- 1993
Start of the more than 30 years of engineering and manufacturing experience (founding year not published, period stated by the company as over 30 years)
- 2024
Launch of the PCR (Post-Consumer Recycled) injection moulding business