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Flexicom – Fertigung

Manufacture of labels, self-adhesive die-cut parts and security labels to customer specification

Flexicom Logo

Flexicom GmbH

Ahrensburg (near Hamburg)New on Amplifa

1994Founded
more than 5,000Active customers in Germany
from 10,000 piecesMinimum order quantity roll labels
1Production site

About Flexicom

Flexicom GmbH was founded in Hamburg in 1994 and has been based on its own company premises in Ahrensburg near Hamburg since 1999. The company operates as a systems house for identification technology and distributes hardware, software and consumables for industrial and commercial applications. In its own production facility in Ahrensburg, computer-controlled manufacturing equipment is used to produce labels and other self-adhesive products, including sheet labels for laser printers in over 80 standard formats, roll labels for thermal transfer and direct thermal printers from 10,000 pieces, security labels made of delamination film, hologram labels, ChipCard labels for machine-based card assembly, as well as fabric discs and paint stencils produced from vector files (DXF/CDR). Materials range from wood-free paper to PET and PE films, metallised polyester film and aluminium-laminated paper. Customers include companies from the automotive and chemical industries, the banking sector, retail, manufacturing and logistics; mobile data capture projects have also been implemented for public-sector clients such as the German Bundestag. Flexicom serves more than 5,000 active customers in Germany.

Site
Ahrensburg
Processes
Manufacture of sheet labels (A4/A3/A5) for laser printers, copiers and inkjet printers, Custom production of sheet labels in customer-specific dimensions (computer-controlled, Manufacture of roll labels for thermal transfer and direct thermal printers (standard and, Manufacture of self-adhesive die-cut parts to customer specification (special formats, die-cutting, Manufacture of paint masks and paint stencils with reduced adhesion, Manufacture of fabric discs, Printing service for security labels on rolls, Printing service for hologram labels
Materials
Paper labels (white, wood-free, coated, coloured, opaque, removable), PET (polyester labels, white, transparent, yellow, red, silver), PE Laser white, seawater-resistant, Metallised polyester film FM 0803001 (security film), Aluminium foil, laminated onto wood-free paper FM 1013001, ABS (plastic cover, bonding example), Closed-cell foam (double-sided adhesive die-cut parts), Fabric (self-adhesive discs)
Certificates
UL approval (rating plate material)
Founded
1994
Industries
Automotive industry, Chemical industry, Banking sector, Retail, Manufacturing, Logistics
  1. 01

    Customer specification and data preparation (DXF/CDR, TIFF/PSD)

  2. 02

    Computer-assisted production of labels and self-adhesive products

  3. 03

    Printing and converting/assembly

  4. 04

    Hardware service and software development

  5. 05

    Sales via online shop and direct sales

Materials and Processes

PAP

Paper labels (wood-free, coated, opaque, removable)

Standard and premium labels for laser, copying and thermal transfer printing.

PET

PET (polyester film)

Waterproof and weather-resistant labels, also metallised for security labels and rating plates.

PE

PE Laser white, seawater-resistant

Plastic labels for laser printers with seawater resistance.

FM 0803001

Metallised polyester film with acrylate adhesive

Security film with checkerboard-pattern delamination for rating plates and inventory labels with UL approval.

FM 1013001

Aluminium foil, laminated onto wood-free paper

UV- and weather-resistant material for special labels, vapour diffusion barriers and sealing films for micro test plates.

ABS

ABS plastic

Bonding example for permanent component joints with double-sided adhesive die-cut parts.

SCHA

Closed-cell foam

Double-sided adhesive die-cut parts with high adhesive and shear strength for component joints.

GEW

Fabric

Self-adhesive discs for covering, fastening and marking.

FILZ

Felt

Self-adhesive felt glides for protecting sensitive surfaces.

HOLO

Hologram film

Certificates of authenticity for product packaging, audio and video media as well as spare parts.

Locations

Ahrensburg

DE

Headquarters and production site for labels and self-adhesive products

Lot size
Roll labels from 10,000 pieces; sheet labels from stock in 30, 100 and 500
Materials
Paper, PET, PE, security films, aluminium-paper laminate, fabric, felt, foam
  • Computer-controlled production systems for labels and self-adhesive products
  • Label and barcode printers (thermal transfer/direct thermal)
  • Laser printers/copiers for sheet label production

Products and Components

Sheet labels
Sheet labelsComputer-assisted production · Printing and copying
Security labels (checkerboard)
Security labels (checkerboard)Delamination film · Product protection
ChipCard label
ChipCard labelSpecial adhesive tape · Machine-based card assembly
Hologram labels
Hologram labelsHologram film · Proof of authenticity
Tilt and shock indicators
Tilt and shock indicatorsTransport monitoring systems · Logistics

Inside the production

Flexicom sheet labels
Flexicom sheet labels
Security labels made of delamination film
Security labels made of delamination film
ChipCard labels for credit and customer cards
ChipCard labels for credit and customer cards
Security labels made of delamination film
Security labels made of delamination film
Flexicom
Flexicom
CodeSnap software
CodeSnap software
Flexicom online shop
Flexicom online shop

Industries

Automotive industryChemical industryBanking sectorRetailManufacturingLogisticsPublic-sector clients (administration, higher education institutions)Laboratory/PharmaceuticalsPostal processing systemsIndustrial marking and identificationBanking sector (banks)Laboratory/Pharmaceuticals (sealing films for micro test plates)Postal processing systems (Mail Processing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of sheet labels (A4/A3/A5) for laser printers, copiers and inkjet printersEngineering––––Paper, Plastic film, Security film (delamination film), PET
Custom production of sheet labels in customer-specific dimensions (computer-controlledEngineering––––Paper, Plastic
Manufacture of roll labels for thermal transfer and direct thermal printers (standard andEngineering–––from 10,000 labelsPaper (wood-free, coated), Plastic, PET, PE
Manufacture of self-adhesive die-cut parts to customer specification (special formats, die-cuttingEngineering––––Plastic, Foam (closed-cell), Fabric, Felt, ABS, Metal bonding
Manufacture of paint masks and paint stencils with reduced adhesionEngineering––––Plastic film, Special material
Manufacture of fabric discsEngineering––––Fabric
Printing service for security labels on rollsEngineering––––Polyester film (delamination film)
Printing service for hologram labelsEngineering––––Hologram film
Manufacture of security labels and security seals (checkerboard delamination,Engineering––––Polyester (metallised, FM 0803001), Acrylate adhesive
Manufacture of sealing films for micro test plates (MTA-AP, format 78 x 120 mm, with grip strip 78Engineering–130 mm × 78 mm––Aluminium-laminated paper (FM 1013001)
ChipCard labels: double-sided adhesive special tapes for machine-based assembly ofJoining––––Adhesive tape (special adhesive)
Exposure of photos/graphics from customer data (TIFF/PSD, min. 300 dpi)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Label and barcode printers (thermal transfer/direct thermal, desktop to industrial models, in–––––
Production systems for labels and self-adhesive products (computer-controlled manufacturing––––Ahrensburg
Laser printers/copiers (for sheet label production, named as operating equipment)–––––

Additional services

Manufacture of labels and self-adhesive products to customer specification (sheet andSoftware development to customer specification (in-house IT department, also for mobileMobile systems for decentralised data processing / mobile data captureCoding technology for manufacturing and logisticsTesting, maintenance and repair of hardware by service techniciansPrinting service for roll-format security labelsPrinting service for hologram labelsManufacture of fabric discs and paint stencilsCustom production of sheet labels (A5, A4, A3) and roll labels from 10,000 piecesOnline shop for consumablesManuals, documentation and product service

Reference customers

German Bundestag (inventory management/inventory labelling)HIS Hochschul-Informations-System eG (cooperation partner since 2003)Companies from retail, manufacturing, banking and public-sector clients (project customers,Künnecke Mail Processing Systems (ChipCard labels for their machines)Böwe (ChipCard labels for Böwe machines)

Quality

Before using the materials, Flexicom recommends carrying out its own suitability tests for the specific application; security label material is available with UL approval for rating plates.

EvidenceAhrensburg
UL approval (rating plate material)

History

  1. 1994

    Founding of Flexicom GmbH in Hamburg

  2. 1999

    Relocation to the company's own premises in Ahrensburg (near Hamburg)

  3. 2003

    Introduction of a standard inventory management software for universities and universities of applied sciences in cooperation with HIS Hochschul-Informations-System eG

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