Manufacturer of molded cushioning paper Flexipack® for packaging, transport protection and impact sound insulation, made 100 % from waste paper.
Flexipack International Wunderlich GmbH & Co. KG
Baar-Ebenhausen · Wenden-GerlingenNew on Amplifa
About Flexipack International
Flexipack International Wunderlich GmbH & Co. KG develops and manufactures at its Baar-Ebenhausen site (greater Ingolstadt area) and at the Wenden-Gerlingen branch (greater Olpe area) customized packaging and transport protection solutions made of molded cushioning paper. The core product Flexipack® consists of 100 % recycled waste paper, is dimensionally stable and flexible, and is supplied as roll goods, cushioning tubing, die-cut blanks, edge protection profile (ÖKOedge), cushioning pouch (Protect Case) or anti-slip underlay for load securing. Finishing processes such as laminating with papers and equipping with multi-materials (PE foam, PU foam, air bubble film, PP nonwoven, Goretex fabric) meet customer-specific protection requirements. Main customers include the automotive industry including CKD packaging (Flatpad®), the furniture industry, the sanitary and radiator sector, and construction with the Titacord® product group (parquet underlay, screed edge insulation strip, impact sound insulation). Founded in 1952, the company employs around 150 staff and produces approximately 44 million m² of Flexipack® per year. In addition to product manufacturing, the service portfolio includes packaging development, packing and transport tests, and consulting on machine-based and automated processing solutions.
- Site
- Baar-Ebenhausen
- Processes
- Manufacture of molded cushioning paper (Flexipack®), Manufacture of roll goods (cushioning paper on the roll), Manufacture of made-to-measure cushioning tubing, Edge protection profiles (ÖKOedge, U-profile), Cut-to-size and assembly (customer-specific), Die-cutting (large-format die cutter), Laminating with a wide variety of papers, Equipping with multi-materials (PE foam, PU foam, air bubble film, PP nonwoven, Goretex fabric)
- Materials
- Waste paper (100 % recycled, cushioning paper), PE foam, PU foam, Air bubble film, PP nonwoven, Goretex fabric, Waste paper (100 % recycled), Laminating with papers
- Certificates
- ISO 9001:2015, ISO 14001:2015, TISAX (Assessment ID ACYZN5-1, Scope SNZZK5), RESY (recycling disposal seal), ISO 9001:2015 (DEKRA, 20701188), ISO 14001:2015 (DEKRA, 17121814), TISAX ACYZN5-1, RESY compliance
- Founded
- 1952
- Employees
- 150
- Industries
- Automotive industry (incl. CKD), Furniture industry, Sanitary sector / radiator industry, Construction, Sanitary sector / radiators (radiator industry), Construction (Titacord: parquet/screed underlay, edge insulation strips)
- 01
Consulting and on-site assessment
- 02
Packaging and product development (packing and transport tests)
- 03
Manufacture of molded cushioning paper Flexipack® from 100 % waste paper
- 04
Laminating with papers and equipping with multi-materials
- 05
Die-cutting (large-format die cutter), cutting and assembly
- 06
Sewing of cushioning pouches (Protect Case)
- 07
Logistics and delivery
Materials and Finishing Processes
Waste paper (100 % recycled)
Raw material of the molded cushioning paper Flexipack®, fully recyclable and RESY-compliant.
PE foam
Multi-material for reinforcing particularly stressed transport edges.
PU foam
Internal cushioning material, e.g. for Flexipack tubing to protect painted parts.
Air bubble film
Finishing material for additional surface protection.
PP nonwoven
Multi-material for customer-specific packaging solutions.
Goretex fabric
Finishing material for demanding protection requirements.
Laminating with papers
Finishing process for adapting the cushioning paper to individual customer requirements.
Die-cutting (large-format die cutter)
Manufacturing process for customer-specific blanks and flat cushions.
Sewing of cushioning pouches
Assembly process for the sewn pouch (Protect Case).
Locations
Baar-Ebenhausen Plant
DEPlant / headquarters, production and logistics
- Materials
- Waste paper, PE foam, PU foam, air bubble film, PP nonwoven, Goretex fabric
- Large-format die cutter
Wenden-Gerlingen Branch
DE2nd plant, production and logistics center
- Materials
- Waste paper, multi-materials
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of molded cushioning paper (Flexipack®)Plastics | – | – | – | – | Waste paper |
| Manufacture of roll goods (cushioning paper on the roll)Plastics | – | – | – | – | Waste paper |
| Manufacture of made-to-measure cushioning tubingPlastics | – | – | – | – | Waste paper |
| Edge protection profiles (ÖKOedge, U-profile)Plastics | – | – | – | – | Waste paper |
| Cut-to-size and assembly (customer-specific)Plastics | – | – | – | – | Waste paper |
| Die-cutting (large-format die cutter)Plastics | – | – | – | – | Waste paper |
| Laminating with a wide variety of papersSurface | – | – | – | – | Waste paper |
| Equipping with multi-materials (PE foam, PU foam, air bubble film, PP nonwoven, Goretex fabric)Plastics | – | – | – | – | Waste paper, PE foam, PU foam, Air bubble film, PP nonwoven, Goretex fabric |
| Sewing of cushioning pouches (Sewn Pouch / Protect Case)Joining | – | – | – | – | Waste paper |
| Anti-slip underlays for load securingPlastics | – | – | – | – | Waste paper |
| Titacord® – laminated parquet underlay, screed edge insulation strip, asphalt/nonwoven screedPlastics | – | – | – | – | Waste paper, Nonwoven |
| Flatpad® – packaging system for the automotive industry (flat cushions, lining ofPlastics | – | – | – | – | Waste paper |
| Packaging concepts / packaging development (incl. packing and transport tests,Engineering | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Large-format die cutter | – | – | – | 1975 (Inbe | – |
Additional services
Quality and Certification
The quality and environmental management system is certified to ISO 9001:2015 and ISO 14001:2015 (DEKRA, both sites, valid until 2027); in addition, RESY compliance and a TISAX assessment (ACYZN5-1, valid until 10.11.2028) are in place.
| Evidence | Baar-Ebenhausen Plant | Wenden-Gerlingen Branch |
|---|---|---|
| ISO 9001:2015 (DEKRA, 20701188) | ||
| ISO 14001:2015 (DEKRA, 17121814) | ||
| TISAX ACYZN5-1 | ||
| RESY compliance |