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Flexlift – Fertigung

Manufacturer of low-profile hydraulic and electromechanical lifting tables for ergonomic workplace design

Flexlift Logo

FLEXLIFT Hubgeräte GmbH

Bielefeld (Plant 1/2/3) · Jiaxing, Zhejiang (CN)New on Amplifa

1982Founded
100Employees
approx. 20.5 million € (2013/14)Revenue
1,700–2,600 lifting tables/yearAnnual production
up to 45,000 kg (special lifting table)Max. load capacity

About FLEXLIFT Hubgeräte GmbH

FLEXLIFT Hubgeräte GmbH is a manufacturer of lifting tables for lifting and conveying, founded in Bielefeld in 1982. The company originated from Gotthard Heide's development of extremely flat lifting tables with heights from 65 mm and load capacities up to 10 t. The product range includes low-profile lifting tables, compact lifting tables, spindle lifting tables with electromechanical drive, belt-driven lifting tables, and the Rolli-Lift for bridging height differences. Production takes place in Bielefeld with around 100 employees: full-steel scissor mechanisms made of St 52 are joined using computer-controlled welding equipment, platforms are made from 6–8 mm steel sheet, machined on CNC sawing and drilling centers, and finally inspected for function and safety in a final assembly area with a test zone. Custom designs are engineered using AutoCAD (2D) and Inventor (3D); special lifting tables reach load capacities up to 45,000 kg. Customers come predominantly from the automotive industry as well as plant engineering and conveying technology; a subsidiary has existed in Jiaxing, China since 2013.

Site
Bielefeld
Processes
Hydraulic lifting tables (scissor lift tables) in low-profile design, Spindle lifting tables (electromechanical spindle drive), Belt lifting tables (electromechanical belt drive), Welding (computer-controlled welding equipment, scissor mechanisms), CNC sawing (CNC sawing center), CNC drilling (drilling centers), Sheet metal processing (delivery/processing of sheet metal, 6-8 mm steel sheet platforms), Final assembly with test area and final goods inspection (function and safety testing)
Materials
Steel (full-steel scissor mechanisms), Steel sheet (table platform), C45 (runner wheels), Polyamide (runner wheels), Aluminum (safety railing Rolli-Lift), V2A (safety railing Rolli-Lift), Steel (bar stock, raw material plant 2), Steel St 52
Certificates
EN 1570-1 (spindle lifting tables), 12-month device warranty
Founded
1982
Employees
100
Industries
Automotive industry, Plant engineering, Conveying technology, Ergonomic workplace design, Ergonomic workplace design (all industries)
  1. 01

    CNC sawing of bar stock

  2. 02

    CNC drilling

  3. 03

    Welding of the scissor mechanisms (computer-controlled)

  4. 04

    Pre-assembly incl. hydraulics/electrical department

  5. 05

    Final assembly

  6. 06

    Test area and final goods inspection

  7. 07

    Warehouse, picking and shipping

Materials and Processes

St 52

Steel St 52

Full-steel scissor mechanisms of the low-profile lifting tables

S235/6-8 mm Blech

Steel sheet 6–8 mm

Impact-resistant table platform of the lifting tables

C45

C45

Runner wheels of the lifting tables

PA

Polyamide

Alternative runner wheel material

AlMgSi

Aluminum

Safety railing of the Rolli-Lift

1.4301 (V2A)

Stainless steel V2A

Safety railing of the Rolli-Lift

Locations

Bielefeld Plant 1

DE

Administration and manufacturing

Part weight / size
up to 10 t (standard), up to 45,000 kg (special)
Lot size
Single-part to series production
Materials
Steel, steel sheet
  • CNC sawing center
  • 2 CNC drilling centers
  • Computer-controlled welding equipment

Bielefeld Plant 2

DE

Raw material steel/bar stock, goods receiving, returns

Materials
Steel, bar stock

Bielefeld Plant 3

DE

Raw material sheet metal

Materials
Steel sheet

Jiaxing (Yaozhuang, Jiashan County), Zhejiang

CN

Subsidiary FLEXLIFT Machinery Shanghai Co., Ltd.

Components

Compact lifting table
Compact lifting tableScissor hydraulics · Ergonomic workplace design
Spindle lifting table
Spindle lifting tableElectromechanical drive · Automotive industry/plant engineering
Belt lifting table
Belt lifting tableElectromechanical belt drive · Automotive industry
Rolli-Lift
Rolli-LiftLevel bridging · Accessibility
Low-profile lifting table with E-shape
Low-profile lifting table with E-shapeScissor hydraulics · Pallet handling

Inside the production

Flexlift lifting table range
Flexlift lifting table range
Lifting tables in action
Lifting tables in action
Rolli-Lift
Rolli-Lift
Historical image
Historical image

Industries

Automotive industryPlant engineeringConveying technologyErgonomic workplace designErgonomic workplace design (all industries)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hydraulic lifting tables (scissor lift tables) in low-profile designAssembly––300 kg – 10 tapprox. 800 – 1,200 units p.a.Steel, St 52, Steel sheet 6-8 mm, C45, Polyamide
Spindle lifting tables (electromechanical spindle drive)Assembly–Lifting heights 100 to 5000 mm12000 kgapprox. 900 – 1,400 units p.a.–
Belt lifting tables (electromechanical belt drive)Assembly–––––
Welding (computer-controlled welding equipment, scissor mechanisms)Joining––––St 52
CNC sawing (CNC sawing center)Machining––––Steel, Bar stock
CNC drilling (drilling centers)Machining––––Steel
Sheet metal processing (delivery/processing of sheet metal, 6-8 mm steel sheet platforms)Forming––––Steel sheet
Final assembly with test area and final goods inspection (function and safety testing)Testing–––––
Engineering with AutoCAD (2D) and Inventor (3D), custom designsEngineering––45000 kg (special lifting table Airbus)––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC sawing center–1––Bielefeld
CNC drilling center–2––Bielefeld
Computer-controlled welding equipment––––Bielefeld

Additional services

Custom designs/special solutionsEngineering with AutoCAD (2D) and Inventor (3D)In-house service department, maintenance and service contractsSpare parts shipping and customer serviceElectrical and hydraulics department (assembly of hydraulic systems)Quality control and testing/approval of every lifting tableWarehouse, picking and incoming goods inspectionConveying technology and stacking equipment as part of orders

Quality

Every lifting table undergoes continuous quality control from welding through final assembly to goods dispatch; every function and every safety feature is tested and approved. The spindle lifting tables comply with EN 1570 and the extended safety regulations of the automotive industry.

EvidenceBielefeld
EN 1570-1 (spindle lifting tables)
12-month device warranty

History

  1. 1981

    Gotthard Heide develops extremely flat lifting tables (heights from 65 mm, load capacity up to 10 t) – the cornerstone of the company's founding

  2. 1982

    Founding of FLEXLIFT Hubgeräte GmbH in Bielefeld; the low-profile lifting tables are built more than 100,000 times

  3. 1992

    Start of production of lifting tables with electromechanical spindle drive

  4. 2000

    Development of a new generation of belt-driven lifting tables according to the requirements of automotive manufacturers

  5. 2013

    Founding of the subsidiary Flexlift Machinery Co. Ltd. in Shanghai/Jiaxing, China

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