
Automation solutions for SMEs: PLC programming, robot integration, automation consulting and 3D printing of components.

FlexMod Automation
74939 Zuzenhausen (DE)New on Amplifa
About FlexMod Automation
FlexMod Automation is an engineering office for industrial automation based in Zuzenhausen. Owner Steffen Ecker brings 15 years of experience in the plastics industry, including production planning, as deputy production manager and as head of an automation department. The company supports small and medium-sized manufacturing businesses in automating their production: services include PLC programming (Siemens, Beckhoff), automation consulting, robot integration with KUKA, ABB and Fanuc, as well as retrofit and modernization of existing systems including HMI solutions and operator training. In addition, FlexMod Automation offers a 3D printing service for prototypes, fixtures, spare parts and small series made from robust plastics, including material consulting and design support. The solutions are modular and scalable, with transparent documentation and data collection in line with Industry 4.0. The target group is primarily SMEs from the plastics and general manufacturing industries.
- Site
- Zuzenhausen
- Processes
- PLC programming, Automation consulting, Robot integration, 3D printing (prototypes, fixtures, spare parts, small series), Retrofit / modernization of existing systems, PLC programming (Siemens, Beckhoff), Robot integration (KUKA, ABB, Fanuc), 3D printing (prototypes, fixtures, spare parts)
- Materials
- robust plastics, PLC programming (Siemens, Beckhoff), Robot integration (KUKA, ABB, Fanuc), 3D printing in plastic, Retrofit / system modernization
- Industries
- Plastics industry, SME manufacturing/production
- 01
Automation consulting / assessment
- 02
Concept & planning
- 03
PLC programming / robot integration
- 04
Commissioning & HMI
- 05
Training & support
- 06
3D printing of fixtures, prototypes and spare parts
Materials & Processes
PLC programming (Siemens, Beckhoff)
Custom control solutions for new builds and retrofits, maintainable and documented.
Robot integration (KUKA, ABB, Fanuc)
Selection, planning, programming and safe integration into existing PLC or ERP systems.
3D printing in plastic
Functional prototypes, fixtures, spare parts and small series without tooling costs.
Retrofit / system modernization
Continued use of existing technology through upgrades without production downtime.
Locations

Zuzenhausen
DEBusiness office
- Lot size
- Prototype, small series
- Materials
- Plastic
Services & Components


Inside the production





Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PLC programmingEngineering | – | – | – | – | – |
| Automation consultingEngineering | – | – | – | – | – |
| Robot integrationEngineering | – | – | – | – | – |
| 3D printing (prototypes, fixtures, spare parts, small series)Additive | – | – | – | Small series | robust plastics |
| Retrofit / modernization of existing systemsEngineering | – | – | – | – | – |
Additional services
History
- 2023
Steffen Ecker takes over and builds up the automation department; founding of FlexMod Automation