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FlexMod – Fertigung

Automation solutions for SMEs: PLC programming, robot integration, automation consulting and 3D printing of components.

FlexMod Logo

FlexMod Automation

74939 Zuzenhausen (DE)New on Amplifa

2023
Steffen Ecker (Owner)Management
15 yearsIndustry experience of the founder (plastics industry)
Zuzenhausen, DELocation

About FlexMod Automation

FlexMod Automation is an engineering office for industrial automation based in Zuzenhausen. Owner Steffen Ecker brings 15 years of experience in the plastics industry, including production planning, as deputy production manager and as head of an automation department. The company supports small and medium-sized manufacturing businesses in automating their production: services include PLC programming (Siemens, Beckhoff), automation consulting, robot integration with KUKA, ABB and Fanuc, as well as retrofit and modernization of existing systems including HMI solutions and operator training. In addition, FlexMod Automation offers a 3D printing service for prototypes, fixtures, spare parts and small series made from robust plastics, including material consulting and design support. The solutions are modular and scalable, with transparent documentation and data collection in line with Industry 4.0. The target group is primarily SMEs from the plastics and general manufacturing industries.

Site
Zuzenhausen
Processes
PLC programming, Automation consulting, Robot integration, 3D printing (prototypes, fixtures, spare parts, small series), Retrofit / modernization of existing systems, PLC programming (Siemens, Beckhoff), Robot integration (KUKA, ABB, Fanuc), 3D printing (prototypes, fixtures, spare parts)
Materials
robust plastics, PLC programming (Siemens, Beckhoff), Robot integration (KUKA, ABB, Fanuc), 3D printing in plastic, Retrofit / system modernization
Industries
Plastics industry, SME manufacturing/production
  1. 01

    Automation consulting / assessment

  2. 02

    Concept & planning

  3. 03

    PLC programming / robot integration

  4. 04

    Commissioning & HMI

  5. 05

    Training & support

  6. 06

    3D printing of fixtures, prototypes and spare parts

Materials & Processes

SPS

PLC programming (Siemens, Beckhoff)

Custom control solutions for new builds and retrofits, maintainable and documented.

ROB

Robot integration (KUKA, ABB, Fanuc)

Selection, planning, programming and safe integration into existing PLC or ERP systems.

3D

3D printing in plastic

Functional prototypes, fixtures, spare parts and small series without tooling costs.

RETRO

Retrofit / system modernization

Continued use of existing technology through upgrades without production downtime.

Locations

Standort Zuzenhausen

Zuzenhausen

DE

Business office

Lot size
Prototype, small series
Materials
Plastic

Services & Components

3D-printed prototypes, fixtures and spare parts
3D-printed prototypes, fixtures and spare parts3D printing · SME manufacturing/plastics industry
Robot cells for manufacturing processes
Robot cells for manufacturing processesRobot integration · SME manufacturing

Inside the production

PLC programming and control technology
PLC programming and control technology
Consulting and project implementation
Consulting and project implementation
Automation technology
Automation technology
3D printing – component manufacturing
3D printing – component manufacturing
3D printing
3D printing

Industries

Plastics industrySME manufacturing/production

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
PLC programmingEngineering–––––
Automation consultingEngineering–––––
Robot integrationEngineering–––––
3D printing (prototypes, fixtures, spare parts, small series)Additive–––Small seriesrobust plastics
Retrofit / modernization of existing systemsEngineering–––––

Additional services

PLC programming (Siemens, Beckhoff)Automation consultingRobot integration (KUKA, ABB, Fanuc)3D printing (prototypes, fixtures, spare parts)Retrofit/upgrading of existing systemsDesign support for 3D printingHMI solutionsOperator training

History

  1. 2023

    Steffen Ecker takes over and builds up the automation department; founding of FlexMod Automation

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