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Flexora – Fertigung

Flexora develops printed sensor films for large-area, real-time monitoring of temperature, weight and humidity in industrial plants.

Flexora Logo

Flexora GmbH

DresdenNew on Amplifa

2022Founded
DresdenLocation
WorldwideDelivery area

About Flexora

Flexora GmbH is a company founded in 2022 in Dresden for plant digitalization with industrial sensor technology. Originating at the Dresden Integrated Center for Applied Physics and Photonic Materials, the company develops and produces ultra-thin, flexible sensor films that capture temperature, weight and humidity over large areas and in real time. The self-adhesive, non-invasive films are installed as a retrofit and form the basis for digital twins of plants and machines. Various sensor types are printed and combined on flexible substrates; film length and sensor arrangement are customizable. With the product lines Aera One (7 sensors) and Flexora Thalis (24 sensors), temperature distributions, fill levels and corrosion under insulation, among other things, are monitored. Customers come from the process industry, the energy sector and agriculture.

Site
Dresden
Processes
Plant digitalization with industrial sensor technology (large-area real-time data acquisition with, Printed sensor technology (printing and combining various sensor types on flexible substrates), Non-invasive temperature monitoring of large areas (temperature, weight, humidity), Large-area data acquisition with flexible sensor films, Retrofit installation, Real-time monitoring of temperature, weight and humidity, Fill level monitoring, Corrosion detection under insulation
Materials
Flexible Substrates (flexible sensor films), Flexible Substrates (Sensor Films)
Founded
2022
Industries
Process industry, Energy sector, Agriculture
  1. 01

    Development of printed sensor technology

  2. 02

    Printing of various sensor types on flexible substrates

  3. 03

    Customization of film length and sensor arrangement

  4. 04

    Retrofit installation at the customer

  5. 05

    Real-time data acquisition and analysis

  6. 06

    Process optimization and plant digitalization

Materials & Processes

FLEX

Flexible Substrates (Sensor Films)

Flexible films as carriers for printed sensors, applied to plants in a self-adhesive and non-invasive manner.

Sites

Standort Dresden

Dresden

DE

Headquarters, development and production

Materials
Flexible Substrates
  • Aera One (sensor film system, 7 sensors)
  • Flexora Thalis (sensor film system, 24 sensors)

Sensor Solutions

Large-area temperature monitoring for thermal energy storage systems
Large-area temperature monitoring for thermal energy storage systemsPrinted sensor film · Plant digitalization

Industries

Process industryEnergy sectorAgriculture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant digitalization with industrial sensor technology (large-area real-time data acquisition withTesting–––––
Printed sensor technology (printing and combining various sensor types on flexible substrates)Testing––––Flexible Substrates (Film)
Non-invasive temperature monitoring of large areas (temperature, weight, humidity)Testing–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Sensor film system with 7 sensors (wireless, non-invasive, temperature distribution)Flexora Aera One–––Dresden
Sensor film system with 24 sensors (high-resolution, non-invasive temperature monitoring of largeFlexora Thalis–––Dresden

Additional services

Large-area data acquisition with flexible sensor filmsRetrofit installationReal-time monitoring of temperature, weight and humidityFill level monitoringCorrosion detection under insulationDigital twins / plant digitalizationProcess optimization6-week free trial of the sensor solutions

History

  1. 2022

    Founding of Flexora GmbH; the company originated at the Dresden Integrated Center for Applied Physics and Photonic Materials.

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