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Flexsabo – Fertigung

Manufacturer of flexible bulk material silos and hot-dip galvanized steel frames for animal feed, grain and biomass.

FL

Flexsabo Silo- und Anlagenbau GmbH

74706 Osterburken, DeutschlandNew on Amplifa

1996Founded
1 locationOsterburken
EXC3Execution class according to EN 1090-2
S355Max. structural steel strength

About us

Flexsabo Silo- und Anlagenbau GmbH, founded in 1996, is a manufacturer of flexible silos for the storage of animal feed, grain, mineral feed and wood pellets. The silos are made of high-strength, single-side coated polyester fabric and are guided in steel frames; for outdoor silo systems, the company manufactures specially dimensioned, hot-dip galvanized steel frames. As a certified welding specialist company according to EN 1090 (execution class up to EXC3), Flexsabo manufactures and welds the load-bearing steel components in its own production using the MAG, TIG and stud welding processes. In addition to the silo variants, the portfolio also includes accessories for silo systems as well as the planning and implementation of complete silo projects, including consulting and quotation preparation. Customers come primarily from agriculture (free-stall barns, feed storage), grain storage, and biomass/wood pellet heating. The company is located in Osterburken on the border between the Neckar-Odenwald district and the Main-Tauber district and delivers throughout the German-speaking region.

Site
Osterburken
Processes
Steel construction / welding specialist company according to EN 1090 (steel load-bearing structures, MAG welding (135, with solid wire electrode), TIG welding (141, with solid wire or solid rod filler), Arc-initiated stud welding, drawn arc (783), Manufacture of flexible silos (animal feed, grain, mineral feed and wood pellet silos) in, Hot-dip galvanizing of steel frames (outdoor silo systems), Planning and implementation of silo projects including consulting and quotation preparation, Project planning and implementation of silo projects
Materials
Structural steel up to S355, Stainless steel, Polyester fabric, single-side coated, high-strength, Hot-dip galvanized steel, MAG welding, TIG welding, Arc-initiated stud welding (drawn arc)
Certificates
EN 1090-1 certificate of factory production control (steel load-bearing, Welding certificate according to EN 1090-2 / DIN EN ISO 3834-2, EN 1090-1 (factory production control, EXC3), EN 1090-2 / DIN EN ISO 3834-2 (welding certificate)
Founded
1996
Industries
Agriculture (free-stall barns, animal feed storage), Grain storage, Wood pellet heating/biomass
  1. 01

    Project planning and consulting

  2. 02

    Quotation preparation

  3. 03

    Steel fabrication and welding (EN 1090, EXC3)

  4. 04

    Hot-dip galvanizing of the steel frames

  5. 05

    Manufacture of the silos from coated polyester fabric

  6. 06

    Assembly/delivery of the silo systems

  7. 07

    Accessories for silo systems

Materials & Processes

S355

Structural steel up to S355

Base material for load-bearing steel frames according to EN 1090-2, Tables 2 and 3.

V2A

Stainless steel

For welded constructions with 0.2% proof strength up to 275 N/mm² according to EN 1090-2, Table 4.

Feuerverzinkt

Hot-dip galvanized steel

Weather-resistant corrosion protection for outdoor silo globes.

PES

Polyester fabric, single-side coated, high-strength

Silo shell for flexible bulk material silos, among others specially for mineral feed.

MAG 135

MAG welding

Metal active gas welding with solid wire electrode for steel constructions.

WIG 141

TIG welding

Tungsten inert gas welding with solid wire or solid rod filler.

BSW 783

Arc-initiated stud welding (drawn arc)

Stud welding process in the certified production area.

Locations

Standort Osterburken

Osterburken

DE

Headquarters with production and office

Materials
Structural steel up to S355, stainless steel, hot-dip galvanized steel, polyester fabric
  • Welding specialist company (MAG, TIG, stud welding)

Components & Products

Animal feed silo in custom steel frame
Animal feed silo in custom steel frameWelding · Agriculture

Inside the production

Flexsabo silo manufacturing in Osterburken
Flexsabo silo manufacturing in Osterburken

Industries

Agriculture (free-stall barns, animal feed storage)Grain storageWood pellet heating/biomass

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel construction / welding specialist company according to EN 1090 (steel load-bearing structuresJoining––––Structural steels up to S355, stainless steels
MAG welding (135, with solid wire electrode)Joining––––Structural steels <= S355 according to EN 1090-2 Tables 2, stainless steels with 0.2% proof strength up to 275 N/mm²
TIG welding (141, with solid wire or solid rod filler)Joining––––Structural steels <= S355 according to EN 1090-2 Tables 2, stainless steels with 0.2% proof strength up to 275 N/mm²
Arc-initiated stud welding, drawn arc (783)Joining––––Structural steels <= S355 according to EN 1090-2 Tables 2, stainless steels with 0.2% proof strength up to 275 N/mm²
Manufacture of flexible silos (animal feed, grain, mineral feed and wood pellet silos) inAssembly––––Polyester fabric (single-side coated), steel (hot-dip galvanized)
Hot-dip galvanizing of steel frames (outdoor silo systems)Surface––––Steel
Planning and implementation of silo projects including consulting and quotation preparationEngineering–––––

Additional services

Project planning and implementation of silo projectsConsulting and quotation preparationManufacture of hot-dip galvanized steel frames for outdoor silo systemsWelding specialist company (steel construction according to EN 1090, EXC3)Accessories for silo systems

Quality & Certification

Flexsabo is a certified welding specialist company according to EN 1090-2 (up to EXC3) and fulfills the requirements of DIN EN ISO 3834-2. The in-house production control is monitored by Metall-Zert GmbH.

EvidenceOsterburken
EN 1090-1 (factory production control, EXC3)
EN 1090-2 / DIN EN ISO 3834-2 (welding certificate)

History

  1. 1996

    Founded as a manufacturer of silos for the storage of animal feed, grain and mineral feed

  2. 2012

    Initial issuance of the certificate for factory production control according to EN 1090 by Metall-Zert (18.07.2012)

  3. 2013

    Move into new production and office facilities

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