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Flux Polymers – Fertigung

Develops and applies a 10 nm thin, biocide-free antibacterial Easy-to-clean UV coating for plastic and composite surfaces.

Flux Polymers Logo

Flux Polymers GmbH

Taunusstraße 59–61, 55118 MainzNew on Amplifa

GmbHLegal form
HRB 50617, Amtsgericht MainzCommercial register
Taunusstraße 59–61, 55118 MainzLocation
ca. 10 nmCoating layer thickness

About Flux Polymers

Flux Polymers is a Mainz-based company offering a polymer coating it developed itself for the functionalization of surfaces. The UV coating is only about 10 nanometers thin, changes neither the appearance nor the feel of the surface, and is applied without hazardous chemicals such as VOCs, PFAS or biocides. It creates an antibacterial and easy-to-clean surface on which the adhesion of bacteria, biofilm and dirt such as oils and fats is reduced. The polymer is applied in solution by dip, spray or roll-to-roll coating and is subsequently chemically bonded to the surface by UV irradiation; apart from cleaning, no pretreatment is required. The technology works universally on plastics, composites, wood and painted surfaces – including common 3D-printing plastics such as PLA, ABS, PEEK, HIPS, PA, PET and PETG. Fields of application include, among others, sanitary fixtures, food/packaging, filters & membranes, life science & cell culture, household appliances, mechanical/plant engineering, additive manufacturing as well as medical devices.

Site
Mainz
Processes
UV coating (antibacterial / easy-to-clean functionalization, 10 nm thin), Dip coating, Spray coating, Roll-to-roll coating, Primer coating (adhesion promoter for preparing further functional coatings), Antibacterial easy-to-clean UV coating, Primer/surface-preparation coating, Coating by dip, spray or roll-to-roll processes
Materials
PLA, ABS, PEEK, HIPS, PA, PET, PETG, Polycarbonate
Industries
Sanitary fixtures, Food/Packaging, Filters & Membranes, Life Science & Cell Culture, Household appliances, Mechanical/Plant Engineering
  1. 01

    Cleaning of the surface (no further pretreatment)

  2. 02

    Application of the polymer in solution (dip, spray or roll-to-roll coating)

  3. 03

    UV irradiation to chemically bond the coating

  4. 04

    Finished antibacterial / easy-to-clean surface

Materials & Coating Processes

UV-POL

Antibacterial Easy-to-clean UV coating

Biocide-free coating approx. 10 nm thin that reduces the adhesion of bacteria, biofilm, oil and grease.

PRIMER

Primer coating

Adhesion promoter that prepares surfaces for further functional coatings and improves adhesion and overall performance.

TAUCH

Dip coating

Application process for parts with complex geometry.

SPRUEH

Spray coating

Application process for surfaces and parts in single-part handling.

R2R

Roll-to-roll coating

Continuous application process for web goods such as membranes and packaging films.

Location

Mainz

DE

Headquarters

Materials
Plastics, composites, wood, painted surfaces

Functionalized Components & Surfaces

Sanitary surfaces with easy-to-clean function
Sanitary surfaces with easy-to-clean functionUV coating · Sanitary fixtures
Coated packaging surfaces
Coated packaging surfacesUV coating · Food/Packaging
Filters and membranes with reduced dirt adhesion
Filters and membranes with reduced dirt adhesionUV coating · Filters & Membranes
Cell culture surfaces with selective functionalization
Cell culture surfaces with selective functionalizationUV coating · Life Science & Cell Culture
Hygiene surfaces in household appliances
Hygiene surfaces in household appliancesUV coating · Household appliances
Plant components with reduced maintenance effort
Plant components with reduced maintenance effortUV coating · Mechanical/Plant Engineering
Functionalized 3D-printed parts (PLA, ABS, PEEK and others)
Functionalized 3D-printed parts (PLA, ABS, PEEK and others)UV coating · 3D printing
Antibacterial-coated medical devices
Antibacterial-coated medical devicesUV coating · Medical devices

Inside the production

Nano coating
Nano coating
Chemically bonded functionalization
Chemically bonded functionalization
Antibacterial easy-to-clean surface
Antibacterial easy-to-clean surface

Industries

Sanitary fixturesFood/PackagingFilters & MembranesLife Science & Cell CultureHousehold appliancesMechanical/Plant Engineering3D Printing/Additive ManufacturingMedical devices

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
UV coating (antibacterial / easy-to-clean functionalization, 10 nm thin)Surface––––Plastics, Composites, Wood, Painted surfaces
Dip coatingSurface–––––
Spray coatingSurface–––––
Roll-to-roll coatingSurface–––––
Primer coating (adhesion promoter for preparing further functional coatings)Surface–––––

Additional services

Antibacterial easy-to-clean UV coatingPrimer/surface-preparation coatingCoating by dip, spray or roll-to-roll processesFunctionalization of 3D-printing plastics (PLA, ABS, PEEK, HIPS, PA, PET, PETG)

Reference customers

Rösler Oberflächentechnik GmbHRedZone by SAES

History

  1. 2022

    Pilot project in plant engineering with Rösler Oberflächentechnik GmbH: easy-to-clean coating on critical plant components of a pilot plant

  2. 2023

    Product presentation at the European Coatings Show

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