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FLUXANA – Fertigung

Solutions for X-ray fluorescence analysis (XRF): sample preparation equipment, reference materials and accredited analysis

FLUXANA Logo

FLUXANA GmbH & Co. KG

Bedburg-Hau (Headquarters Borschelstr. 3) · Bedburg-Hau (Equipment production Borschelstr. 9) · Ilmenau (Glassware factory Am Vogelherd 15)New on Amplifa

20 yearsCompany anniversary (founded as a sole proprietorship,
3Locations (2× Bedburg-Hau, 1× Ilmenau)
+49 (0)2821 48011-10Headquarters phone

About FLUXANA

FLUXANA GmbH & Co. KG, headquartered in Bedburg-Hau on the Lower Rhine, is a supplier specialized in X-ray fluorescence analysis (XRF). The company develops and manufactures sample preparation equipment for XRF, including electric and gas-powered fusion machines of the VITRIOX® series, automatic flux dosing machines (BORAMAT®), presses of the VANEOX® series (15–40 t) and grinding machines for metal samples (OES and XRF). The portfolio is complemented by XRF glassware, sample cups and films, self-produced certified reference materials, calibration sets, drift monitor sets and the FLUXearch® database with over 26,000 standards. The accredited laboratory offers commercial XRF analysis, proficiency tests and application development; training courses and e-learning (FLUXaminar) complete the offering. Industries served include cement, ceramics, geology, mining, metals, glass, chemicals, petrochemicals, environment and battery recycling. Equipment production takes place in Bedburg-Hau, while XRF specialty glassware is produced in the company's own plant in Ilmenau, Thuringia.

Site
Bedburg-Hau
Processes
Sample preparation for XRF by fusion into glass beads (lithium borate fusion), Sample preparation for XRF by pressing into pressed pellets, Metal sample grinding (OES and XRF) – manual and automatic grinding of metal samples, Commercial XRF analysis (X-ray fluorescence analysis) accredited to DIN EN ISO/IEC 17025:2018, Production of certified reference materials accredited to DIN EN ISO 17034:2017, Proficiency testing / round robins for XRF according to DIN EN ISO/IEC 17043:2023, Automatic flux dosing for XRF fusion, Commercial XRF analysis
Materials
Lithium metaborate, Lithium tetraborate, Lithium bromide, Lithium iodide, BOREOX® (substitute for boric acid), CEREOX® (Licowax C, Hoechst wax), CELLEOX® (cellulose powder, >32µm, 469mesh), Aluminium cups
Certificates
DIN EN ISO/IEC 17025:2018, DIN EN ISO 17034:2017, DIN EN ISO/IEC 17043:2023 (Proficiency Testing)
Industries
Cement, Ceramics, Electronics, Environment, Animal feed, Geology
  1. 01

    Application and method development in the company's own laboratory

  2. 02

    Manufacturing of sample preparation equipment (fusion, pressing, dosing,

  3. 03

    Production of XRF specialty glassware in Ilmenau

  4. 04

    Production of certified reference materials (accreditation to DIN EN ISO

  5. 05

    Commercial XRF analysis (accreditation to DIN EN ISO/IEC 17025:2018)

  6. 06

    Sales, central warehouse, training, service and online support from headquarters

Materials & Processes

LiBO2

Lithium metaborate

Flux for lithium borate fusion of powder samples into glass beads for XRF.

Li2B4O7

Lithium tetraborate

Flux for lithium borate fusion of powder samples into glass beads for XRF.

FX-ADD3

Lithium bromide

Non-wetting additive to prevent crystallization and glass breakage during fusion.

FX-ADD4

Lithium iodide

Non-wetting additive to prevent crystallization and glass breakage during fusion.

BM-0008

BOREOX®

Harmless organic binder as a substitute for boric acid, in particular as backing material for pressed pellets.

BM-0002

CEREOX® (Licowax C)

Wax binder that, mixed with the sample, yields stable pressed pellets for XRF.

BM-0003

CELLEOX® (cellulose powder)

Cellulose binder used mainly as a grinding aid and for absorbing liquids.

Pt/Au 95/5

Platinum/gold alloy

Material for crucibles and casting dishes that withstand the melt during fusion.

Al

Aluminium

Alu cups for stabilizing the sample during pressing, for labelling and autosampler feeding.

Fluxinert®

FLUXinert® ceramic

Flux-resistant ceramic material that minimizes corrosion and wear in fusion machines.

Locations

Standort Bedburg-Hau (Headquarters)

Bedburg-Hau (Headquarters)

DE

Analytics laboratory, research & development, sales, support, marketing, central warehouse, training, service

Standort Bedburg-Hau (Production)

Bedburg-Hau (Production)

DE

Development and production of sample preparation equipment for XRF

  • VITRIOX® ELECTRIC 2Plus / 6Plus
  • VITRIOX® ELECTRIC 4+
  • VITRIOX® GAS
  • BORAMAT® 18/30
  • BORAMAT® Mono
  • VANEOX® 15t manual
  • VANEOX® 25t manual
  • VANEOX® 25t electric
  • VANEOX® 40t electric
  • VANEOX® Grinder

Ilmenau

DE

Factory for the production of XRF glassware to customer specifications

Products & Components

Fusion machine VITRIOX® ELECTRIC 4+
Fusion machine VITRIOX® ELECTRIC 4+Fusion · XRF sample preparation
Flux dosing machine BORAMAT® 18/30
Flux dosing machine BORAMAT® 18/30Automatic dosing · XRF sample preparation
Press VANEOX® 40t electric
Press VANEOX® 40t electricPressing · XRF sample preparation
Grinding machine Grinder MBG01
Grinding machine Grinder MBG01Grinding · OES and XRF
Pressed pellet
Pressed pelletPressing · XRF sample preparation
Certified reference material
Certified reference materialAccredited production · DIN EN ISO 17034:2017
Glass bead in the XRF spectrometer
Glass bead in the XRF spectrometerFusion · Commercial analysis
Sample cups
Sample cupsLiquid analysis · XRF
Calibration set
Calibration setCalibration · XRF

Inside the production

Liquid analysis in the laboratory
Liquid analysis in the laboratory
Grinding a metal sample
Grinding a metal sample
Accreditations 17025 and 17034
Accreditations 17025 and 17034

Industries

CementCeramicsElectronicsEnvironmentAnimal feedGeologyGlassMetals & alloysMining and refineriesPolymers & plasticsPower plantsChemicalsPetroleum & petrochemicalsBattery recycling (black mass)(Animal) feedMining and refineries

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sample preparation for XRF by fusion into glass beads (lithium borate fusion)Casting––––Lithium borate, Lithium metaborate, Lithium tetraborate
Sample preparation for XRF by pressing into pressed pelletsPressing––––BOREOX®, CEREOX®, CELLEOX®
Metal sample grinding (OES and XRF) – manual and automatic grinding of metal samplesSurface––––Metal
Commercial XRF analysis (X-ray fluorescence analysis) accredited to DIN EN ISO/IEC 17025:2018Testing–––––
Production of certified reference materials accredited to DIN EN ISO 17034:2017Testing–––––
Proficiency testing / round robins for XRF according to DIN EN ISO/IEC 17043:2023Testing–––––
Automatic flux dosing for XRF fusionCasting––––Lithium borate

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fusion machine VITRIOX® ELECTRIC Plus (2Plus/6Plus, electric, cold-to-cold operation, simultaneousVITRIOX® ELECTRIC 2Plus / 6Plus––––
Fusion machine VITRIOX® ELECTRIC 4+ (electric, 4/8/12/16 samples, 4 simultaneously, LIMS-ready)VITRIOX® ELECTRIC 4+––––
Fusion machine VITRIOX® GAS (gas-powered, 2-6 positions, cold-to-cold automation)VITRIOX® GAS––––
Flux dosing machine BORAMAT® 18/30 (automatic dosing of up to 18 or 30 crucibles, Mettler balance)BORAMAT® 18/30––––
Flux dosing machine BORAMAT® Mono (bottle for up to 3 kg of flux)BORAMAT® Mono––––
Manual pressing force 15 t (16mm stroke, benchtop unit)VANEOX® 15t manual––––
Manual pressing force 25 t (16mm stroke)VANEOX® 25t manual––––
Electric press 25 t (automatic operation, high throughput rate, for WD-XRF)VANEOX® 25t electric––––
Electric press 40 t (programmable, touch display, drawer, multi-stage pressing)VANEOX® 40t electric––––
Grinding machine for metal samples (manual and automatic, for OES and XRF)VANEOX® Grinder––––
Stainless steel fume hood (motor 230 V/50 Hz/90 mA, 2760 r.p.m., height 300 mm, length 840 mm)Fume Hood with Ventilator––––
Steel table with drawer (height 730 mm, length 910 mm, width 760 mm)Table VI-0004––––
Steel table with drawer (height 730 mm, length 1120 mm, width 760 mm)Table VI-0013––––

Additional services

Commercial XRF analysisSample preparation equipment (fusion, pressing, mills)Production of certified reference materialsProficiency tests / round robins (DIN EN ISO/IEC 17043:2023)Seminars and training courses (onsite/online, XRF theory and practice)FLUXaminar e-learning platformMaintenance and online support for preparation machinesApplication development and calibration at customer sitesDrift monitor sets and FLUXearch® database (>26,000 standards)Production of XRF glassware to customer specificationsPlatinum recycling program

Quality & Accreditation

The FLUXANA laboratory operates to DIN EN ISO/IEC 17025:2018 (commercial XRF analysis), and the company is accredited as a reference material producer to DIN EN ISO 17034:2017 (DAkkS). Proficiency tests are conducted in accordance with DIN EN ISO/IEC 17043:2023.

EvidenceBedburg-Hau
DIN EN ISO/IEC 17025:2018
DIN EN ISO 17034:2017
DIN EN ISO/IEC 17043:2023 (Proficiency Testing)

History

  1. FLUXANA celebrated its 20th company anniversary: from its origins as a sole proprietorship to a global XRF supplier (founding year not stated in source)

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