Manufacturing of conveyor technology, elastomer products and waterjet cutting parts in Pfullendorf
Förderbänder Stoll GmbH
Pfullendorf (DE)New on Amplifa
Conveyor technology, elastomer technology and waterjet cutting
Förderbänder Stoll GmbH in Pfullendorf specialises in three business areas: conveyor technology, elastomer technology and waterjet cutting. In the conveyor technology sector, the company configures rubber conveyor belts as well as PVC, PU and silicone transport belts, manufactures wear protection linings and accessories, and delivers automation and plant engineering based on aluminium profiles. Elastomer technology includes inflatable cuffs and inflatable hoses, cuffs and compensators, inflatable hollow chamber seals, flat gaskets and cut-to-size parts, elastomer and silicone profiles as well as container linings made of PU, PE 1000, ceramic or Teflon. On more than 1,500 m² of production space, the company operates two waterjet cutting and abrasive cutting systems. With eight service vehicles and more than 20 fitters, the company offers installation, mobile vulcanisation up to 3,000 mm belt width and a 24/365 emergency service. Customers come from the food industry, pharmaceuticals, chemicals, logistics, foundry and lignite mining.
- Site
- Pfullendorf
- Processes
- Waterjet cutting, Abrasive cutting, Conversion of rubber conveyor belts (hot vulcanisation up to 2,900 mm), Conversion of PVC/PU conveyor belts (hot joints up to 3,000 mm), PU spray coating (belts, screws, hoppers), Wear protection linings (ceramic, rubber, Remaflon, PU, PE 1000, Teflon), Flat gaskets and cut-to-size parts (waterjet-cut or punched parts), Manufacturing of cuffs / compensators (single-part and series parts)
- Materials
- Rubber (various grades, FDA, conductive, ATEX), PVC, PU (polyurethane), Silicone, PE, Felt, Leather, NBR
- Industries
- Food industry, Pharmaceuticals, Chemicals, Logistics, Foundry, Lignite mining
- 01
Consulting and planning
- 02
Waterjet cutting / abrasive cutting
- 03
Belt conversion and vulcanisation
- 04
Wear protection linings
- 05
Automation and plant engineering
- 06
On-site installation and service
Materials and processes
Rubber (FDA, conductive, ATEX)
Processing into conveyor belts, gaskets and cuffs, among other things food-safe and for explosion-hazard areas.
PVC
Base material for transport belts and process belts in any width.
Polyurethane (PU/PUR/Vulkollan)
Spray coatings, timing belts, flat gaskets and container linings.
Silicone
Flexible material for compensators, scale decoupling and inflatable seals (50° Shore, -60 to 200 °C).
PE / PE 1000
Lining material for containers, hoppers and wear-stressed surfaces.
PTFE (Teflon/Remaflon)
Low-friction linings against caking and material flow problems.
Ceramic
Abrasion protection linings at high conveying speed, e.g. pipework and cyclones.
EPDM / NBR / CR / SBR / Butyl / FKM
Elastomer semi-finished products for flat gaskets, profiles and cut-to-size parts.
Steel (fabric, cable, tensioning straps)
Steel inserts and V2A tensioning straps in rubber belts and inflatable cuffs.
Aluminium
Aluminium profiles for automation and conveyor system engineering.
Waterjet cutting / abrasive cutting
Non-contact cutting of gaskets and cut-to-size parts from all materials on two systems.
Location
Pfullendorf
DEHeadquarters, production of waterjet cutting and conveyor technology
- Materials
- Rubber, PVC, PU, silicone, PE, PTFE, ceramic, elastomers
- 2 waterjet cutting systems
- Mobile vulcanisation presses up to 3,000 mm belt width
- Mobile presses for PVC/PU belts up to 3,200 mm
- 8 service vehicles
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Waterjet cuttingMachining | – | – | – | – | – |
| Abrasive cuttingMachining | – | – | – | – | – |
| Conversion of rubber conveyor belts (hot vulcanisation up to 2,900 mm)Joining | – | 2.900 mm | – | – | Rubber, Steel fabric, Steel cable, PU, EPP fabric |
| Conversion of PVC/PU conveyor belts (hot joints up to 3,000 mm)Joining | – | 3.000 mm | – | – | PVC, PU, Silicone, PE, Felt, Leather |
| PU spray coating (belts, screws, hoppers)Surface | – | – | – | – | Polyurethane |
| Wear protection linings (ceramic, rubber, Remaflon, PU, PE 1000, Teflon)Surface | – | – | – | – | Ceramic, Rubber, Polytetrafluoroethylene (Remaflon), Polyurethane, PE 1000, Teflon |
| Flat gaskets and cut-to-size parts (waterjet-cut or punched parts)Plastics | – | – | – | Single part – Series | – |
| Manufacturing of cuffs / compensators (single-part and series parts)Plastics | – | – | – | Single parts – Series parts | Rubber (FDA white), Silicone, Sponge rubber, Viton, FKM, NBR, PVC, PU, EPDM, Cellular rubber |
| Milled parts / moulded parts (elastomer)Plastics | – | – | – | – | Elastomer |
| Installation | – | – | – | – | Aluminium |
| Installation and service (conveyor belt installation, mobile vulcanisation on site)Installation | – | 3.200 mm (PVC/PU belt width) | – | – | – |
| Manufacturing of inflatable cuffs / inflatable hoses (standard from Ø100 mm in 10 mm increments)Plastics | – | ab Ø100 mm in 10 mm Schritten × Standard ab 150 mm | – | – | Rubber (FDA, conductive, ATEX) |
| Inflatable seals / hollow chamber seals (layout and development customised)Plastics | – | – | – | – | Silicone elastomer 50° Shore |
| Elastomer and silicone profiles incl. customised profile/prototype developmentPlastics | – | – | – | – | Cellular rubber, Sponge rubber, PUR foam, Cellular PE, Silicone foam, Soft rubber, Soft PVC, Butyl rubber, EPDM |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Waterjet cutting system | – | 2 | – | – | Pfullendorf (more than 1,500 m² production area) |
| Mobile vulcanisation press | – | – | Rubber belts up to 3,000 mm belt width | – | mobile |
| Mobile press | – | – | PVC/PU belts up to 3,200 mm belt width | – | mobile |
| Service vehicle | – | 8 | – | – | mobile |
Additional services
Reference customers