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Foresco – Fertigung

Production, repair and recycling of wooden pallets as well as custom-made wooden packaging for industry and logistics

Foresco Logo

Foresco Group B.V.

Genk (Headquarters) · Kerpen (DE) · Dongen · Veghel · Assen · Rotterdam · Klundert · Lelystad · Weert · Foxhol · Aalter · Fleurus · Merksplas · WilrijkNew on Amplifa

More than 2,000Employees
80,000 pallets/dayProduction of new pallets
70,000 pallets/dayRepaired pallets
24,000 m²/dayWooden packaging
from 100 unitsMinimum order quantity for custom manufacturing

Professionals in Pallets & Packaging

Foresco is a European supplier of wooden pallets and wooden packaging with dozens of locations in Belgium, the Netherlands, Germany, Luxembourg and Scandinavia. The company produces new pallets – including custom manufacturing from 100 units – as well as custom-made wooden transport crates for complex goods flows, such as heavy machine components, sensitive electronics or hygiene-critical applications in the food industry. For export, pallets are heat-treated to ISPM 15 (HT). In addition, Foresco collects, sorts, repairs and recycles used pallets under the Collect, Repair & Re-use programme; a sorting line in Veghel inspects Europallets according to EPAL criteria. Since 2025, only PEFC-certified timber has been purchased; recycled wood, three in-house biomass power plants and photovoltaic systems at ten sites support the circular strategy. The group employs more than 2,000 people and belongs to the Belgian Dynamica group of Jan Ponnet and Cedric De Quinnemar.

Site
Genk
Processes
Manufacture of new wooden pallets (including custom designs), Houten verpakkingen / Wooden packaging & transport crates (custom-made, incl. fixation, ISPM 15, Pallet repair (Collect, Repair & Re-use), Sorting and inspection of used pallets (EPAL criteria), Timber drying in in-house drying chambers, ISPM 15 (HT) heat treatment for export pallets, Recycling of wood into chipboard, wood chips and energy (three in-house power plants with furnaces, Design and consulting for pallets and packaging, on-site loading service
Materials
Wood (PEFC-certified and recycled wood, since 2025 exclusively PEFC-compliant purchased), Nails made from recycled steel, PEFC-certified timber, Recycled wood, ISPM 15 (HT) heat treatment, Timber drying
Certificates
ISO 9001:2015, ISO 14001 (partially at site level, group certification targeted), PEFC (timber purchasing exclusively PEFC-certified since 2025), EcoVadis (first assessment planned/part of the sustainability strategy)
Employees
More than 2,000
Industries
Logistics, Industry, Trade, Mechanical engineering, Food industry, Metal processing
  1. 01

    PEFC-certified timber purchasing

  2. 02

    Timber drying / ISPM 15 (HT) heat treatment

  3. 03

    Production of new pallets and custom-made packaging

  4. 04

    Design and loading advice, on-site packaging

  5. 05

    Delivery (just-in-time)

  6. 06

    Collection, sorting and inspection of used pallets (EPAL)

  7. 07

    Repair and re-use

  8. 08

    Recycling into chipboard, wood chips and energy

Materials and Processes

PEFC

PEFC-certified timber

Since 2025, only timber meeting the requirements of PEFC certification has been purchased.

Recyceltes Holz

Recycled wood

Recycled wood supplements timber sourcing and is processed, among other things, into chipboard and wood chips.

ISPM 15 (HT)

ISPM 15 (HT) heat treatment

Heat treatment of export pallets according to the international plant protection standard for export without delays.

HT

Timber drying

In-house drying chambers dry the timber for production.

Stahl (recycelt)

Nails made from recycled steel

Fasteners made from recycled steel in pallet production.

Locations

Standort Genk (Headquarters)

Genk (Headquarters)

BE

Headquarters

Materials
Wood

Genk (Winterbeeklaan)

BE

Sales, Production

Lot size
Prototype, Small series, Medium series, Large series
Materials
Wood
Standort Veghel

Veghel

NL

Sales and repair; sorting line for Europallets (EPAL inspection)

Lot size
Medium series, Large series
Materials
Wood
  • Sorting machine for Europallets (approx. 500 pallets/hour, EPAL inspection)
Standort Dongen (Industriestraat)

Dongen (Industriestraat)

NL

Sales, Production

Lot size
Prototype, Small series, Medium series, Large series
Materials
Wood

Dongen (De Zool)

NL

Pallet repair

Lot size
Medium series, Large series
Materials
Wood

Kerpen

DE

Sales and repair of pallets (Foresco Kerpen GmbH)

Lot size
Medium series, Large series
Materials
Wood

Weert

NL

Sales and production of wooden packaging (Foresco Industrial Packaging BV)

Lot size
Prototype, Small series, Medium series, Large series
Materials
Wood

Fleurus (Heppignies)

BE

Sales, Production

Lot size
Medium series, Large series
Materials
Wood

Aalter

BE

Sales; repair of pallets (Groendreef 1 and 103)

Lot size
Medium series, Large series
Materials
Wood

Assen

NL

Sales, Production

Lot size
Medium series, Large series
Materials
Wood

Products

Custom-made wooden pallets for heavy machine components
Custom-made wooden pallets for heavy machine componentsPallet production · Mechanical engineering
Wooden transport crate with exact fit
Wooden transport crate with exact fitPackaging construction · Mechanical engineering
Repaired and reused pallets
Repaired and reused palletsCollect, Repair & Re-use · Logistics
Sorted Europallets according to EPAL criteria
Sorted Europallets according to EPAL criteriaSorting/Inspection · Trade

Inside the production

Foresco location
Foresco location
Pallet production
Pallet production
Packaging machinery construction
Packaging machinery construction
On-site packaging of large machines
On-site packaging of large machines
Packaging production
Packaging production
Veghel site
Veghel site
Veghel site
Veghel site
Pallet warehouse
Pallet warehouse
Overview of Foresco locations
Overview of Foresco locations
Foresco Pallets & Packaging
Foresco Pallets & Packaging

Industries

LogisticsIndustryTradeMechanical engineeringFood industryMetal processingSemiconductors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of new wooden pallets (including custom designs)Wood processing/Pallets & Packaging––several tonnes (load capacity)100 units – more than 500,000 unitsWood
Houten verpakkingen / Wooden packaging & transport crates (custom-made, incl. fixation, ISPM 15Packaging––––Wood
Pallet repair (Collect, Repair & Re-use)Maintenance/Recycling––––Wood
Sorting and inspection of used pallets (EPAL criteria)Inspection––––Wood
Timber drying in in-house drying chambersHeat treatment/Timber drying––––Wood
ISPM 15 (HT) heat treatment for export palletsHeat treatment––––Wood
Recycling of wood into chipboard, wood chips and energy (three in-house power plants with furnacesRecycling/Energy generation––––Wood
Design and consulting for pallets and packaging, on-site loading serviceEngineering/Consulting––––Wood

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Sorting machine/sorting line for Europallets (EPAL inspection, approx. 500 pallets/hour)–1–2023/2024Foresco Veghel (NL)
Biomass power plants (furnaces for converting wood waste into electricity and heat supply)–3–––
Drying chambers (for timber)–––––
Solar systems (at at least ten sites, 2610.4 kW installed capacity)–10–––

Additional services

Production of new pallets (including custom manufacturing from 100 units)Used palletsWooden packaging/transport crates with custom dimensionsCollect, Repair & Re-use (collection, sorting, repair, recycling of pallets)Sorting of Europallets (EPAL inspection)Consulting on design, packaging and loading (on-site packaging of large machines)ISPM 15 (HT) heat treatment for exportJust-in-time deliveryCircular economy/recycling into chipboard, wood chips, energyIn-house energy generation (3 power plants, photovoltaics)Use of PEFC and recycled wood

Reference customers

CHEP (customer, cooperation on circular supply chain)Build Circular Brussels, Shipit, Net Brussel (partners in the Brussels circular project)

Quality

Processes, quality standards and systems are centrally safeguarded across all locations; the group has been certified to ISO 9001:2015 as a multisite certificate since 2025 (Bureau Veritas, BE015280). Used Europallets are inspected according to EPAL criteria using an in-house sorting line.

EvidenceCompany
ISO 9001:2015

History

  1. 2023

    Commissioning of a new sorting machine for Europallets at Foresco Veghel (approx. 500 pallets/hour, EPAL inspection).

  2. 2025

    Opening of the new sustainable headquarters in Genk; since 2025 exclusively PEFC-certified timber purchasing.

  3. 2025

    Group certificate ISO 9001:2015 for Foresco Group B.V. by Bureau Veritas (initial certification 08.12.2025).

  4. 2026

    Major fire at the Lelystad site, fully extinguished; other sites take over orders in progress.

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