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Formlabs – Fertigung

Manufacturer and world's largest provider of professional SLA and SLS 3D printers, materials and on-demand 3D printing services

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Formlabs

Somerville, MA (Global HQ) · Millbury, OH & Milwaukee, WI (USA) · Berlin (European HQ) · Budapest · Shenzhen · TokyoNew on Amplifa

2011Founded
750+Employees worldwide
8Global locations
130,000+Printers sold
500 million+Printed parts

About Formlabs

Founded in 2011 by three MIT students, Formlabs develops, manufactures and sells professional desktop 3D printers for stereolithography (SLA) and selective laser sintering (SLS). The portfolio includes the SLA printers Form Studio 1, Form 4, Form 4B (Medical), Form 4L and Form 4BL as well as the SLS printers Fuse 1+ and Fuse X1, complemented by post-processing systems (Form Wash, Form Cure, Fuse Sift, Fuse Blast) and the PreForm software. More than 45 proprietary materials – from general-purpose and Tough resins to biocompatible BioMed resins, silicone and elastomeric resins, and nylon powders and ceramics – cover applications such as rapid prototyping, rapid tooling, end-use part production, investment casting, and dental and medical applications. With over 130,000 printers sold, more than 500 million printed parts and over 750 employees at eight global locations, Formlabs is one of the leading providers of professional 3D printing solutions. The European headquarters of Formlabs GmbH is located in Berlin. Customers include Ford, Tesla, Eaton, Brose, Radio Flyer and MOSOLF.

Site
Berlin
Processes
SLA (Stereolithography) 3D printing, SLS (Selective Laser Sintering) 3D printing, Post-Processing (Washing and Curing), Rapid Prototyping, Rapid Tooling / Injection Molding, End-Use Part Production, Silicone Part Production, Investment Casting (Wax Patterns for Precision Casting)
Materials
Alpha Clear Resin, Alpha Grey Resin, Alpha White Resin, Nylon 11 Pro Powder, Nylon 12 Powder, Nylon 12 Tough Powder, Nylon 12 White Powder, Nylon 12 GF Powder
Certificates
UL GREENGUARD Gold (Alpha Resin Family, with VOC Extractor on Form Studio 1), UL GREENGUARD Gold (Alpha Resins)
Founded
2011
Employees
750+
Industries
Engineering, Manufacturing, Automotive, Drones, Aerospace, Dental
  1. 01

    Development of printers, materials and software (PreForm)

  2. 02

    Manufacturing of the 3D printers (SLA, SLS)

  3. 03

    In-house material production (resins and powders)

  4. 04

    Distribution via direct sales and reseller network

  5. 05

    Service plans, training and support

  6. 06

    On-demand 3D printing service (Form Now)

Printing Processes and Materials

SLA

Stereolithography (SLA)

405 nm photopolymer resins for precise, functional parts from prototypes to end products.

SLS

Selective Laser Sintering (SLS)

Support-free printing of thermoplastic nylon and TPU powders for industrial production parts.

ALPHA

Alpha Resin Family

Universal general-purpose resins with fast print speed, the first printing materials to be UL GREENGUARD Gold certified.

NYLON

Nylon 11/12 Powder

SLS powders including CF- and GF-filled variants for tough, ductile functional parts.

BIOMED

BioMed Resins

Biocompatible resins for medical models and medical devices.

DENTAL

Dental Resins

Specialty resins for dentures, splints and surgical guides.

SIL40A

Silicone 40A Resin

Printing of pure silicone-like elastomer parts directly on the SLA printer.

CAST

Castable Wax / True Cast Resin

Wax-based and castable resins for investment casting patterns.

CER

Alumina 4N Resin

Ceramic material for technical ceramic applications.

T/HP

Tough, Rigid, High Temp, Flexible Resins

Scalable resins from tough to highly stiff, temperature-resistant or elastomeric.

Locations

Somerville, MA

USA

Global HQ

  • SLA and SLS 3D printers
  • Development

Millbury, OH

USA

Location

Milwaukee, WI

USA

Location (Formlabs MKE)

Berlin

Deut

European HQ (Formlabs GmbH)

Budapest

Unga

Location (Formlabs Kft.)

Shenzhen

Chin

Location

Tokyo

Japa

Location

Industries

EngineeringManufacturingAutomotiveDronesAerospaceDentalMedicalEducationEntertainmentJewelryAudio

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SLA (Stereolithography) 3D printingAdditive––––Photopolymer resins (405 nm), Alpha Resin, Tough Resin, Rigid Resin, Flexible/Silicone Resin, BioMed Resin, Castable Wax, High Temp Resin, Dental Resin
SLS (Selective Laser Sintering) 3D printingAdditive––––Nylon 12, Nylon 12 Tough, Nylon 12 White, Nylon 11, Nylon 11 Pro, Nylon 11 CF, Nylon 12 GF, TPU 90A, Polypropylene Powder
Post-Processing (Washing and Curing)Surface–––––
Rapid PrototypingAdditive–––––
Rapid Tooling / Injection MoldingAdditive–––––
End-Use Part ProductionAdditive–––––
Silicone Part ProductionAdditive––––Silicone 40A Resin
Investment Casting (Wax Patterns for Precision Casting)Additive––––Castable Wax Resin, Castable Wax 40 Resin, True Cast Resin, Clear Cast Resin
Dental 3D Printing (Dental Technology)Additive––––Denture Base Resin V2, Premium Teeth Resin, Dental LT Clear Resin, Surgical Guide Resin, Custom Tray Resin, Permanent Crown Resin
Medical 3D Printing (Biocompatible Models/Medical Devices)Additive––––BioMed Clear/Black/White/Amber Resin, BioMed Flex 50A/80A Resin
On-Demand 3D Printing Service (Form Now)Additive–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SLA 3D printerFormlabs Form Studio 1––––
SLA 3D printerFormlabs Form 4––––
SLA 3D printerFormlabs Form 4B––––
SLA 3D printerFormlabs Form 4L––––
SLA 3D printerFormlabs Form 4BL––––
SLS 3D printerFormlabs Fuse 1+––––
SLS 3D printerFormlabs Fuse X1––––
Washing system (post-processing)Formlabs Form Wash / Form Wash L––––
UV curing system (post-processing)Formlabs Form Cure / Form Cure L––––
Wash and cure automation platformFormlabs Form Studio Wash+Cure Automation / Form Auto––––
SLS powder handling/blasting cleaningFormlabs Fuse Sift / Fuse Blast––––

Additional services

On-demand 3D printing service (Form Now)Service plans with hot-swap replacement and priority supportTrainingOpen Material Mode (printing with third-party materials)Formlabs API / software integrations (CAD, MES)PreForm softwareReseller network

Reference customers

TeslaFordEatonRadio FlyerBroseMOSOLFGoogle

Quality and Certifications

The Alpha resin family is the first 3D printing material to be UL GREENGUARD Gold certified (with VOC Extractor on the Form Studio 1). In addition, Formlabs offers service offerings, training and support resources for all devices.

EvidenceSomerville, MA
UL GREENGUARD Gold (Alpha Resins)

Company History

  1. 2011

    Founded by three MIT students (Max Lobovsky, Natan Linder, David Cranor); start of the Form 1

  2. 2012

    Kickstarter campaign for the Form 1 with approximately USD 2.95 million

  3. 2013

    USD 19 million Series A led by DFJ Growth

  4. 2015

    Opening of the second office in Berlin; release of the Form 2

  5. 2016

    USD 35 million Series B led by Foundry Group

  6. 2017

    Announcement of Fuse 1 (SLS), Form Wash/Form Cure, Form Cell

  7. 2018

    USD 30 million Series C (Tyche Partners); USD 15 million from NEA

  8. 2019

    Launch of Form 3 / Form 3L / Form 3B (Low Force Stereolithography)

  9. 2020

    Launch of Form 3BL

  10. 2021

    USD 150 million Series E from SoftBank Vision Fund 2

  11. 2022

    CES: announcement of Form 3+ / Form 3B+

  12. 2025

    According to CONTEXT, leading global market share (38%) in the professional price segment

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