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FVT mbH – Fertigung

Research and testing services in the interconnected system of propulsion, energy, transport and environment

FVT mbH Logo

Forschungsgesellschaft für Verbrennungskraftmaschinen und Thermodynamik mbH

Inffeldgasse 19/III, 8010 Graz, ÖsterreichNew on Amplifa

2002Founded
mbHLegal form (FN 226493 d, LG f. ZRS Graz)
GrazLocation (Headquarters / Research)

About FVT mbH

Forschungsgesellschaft für Verbrennungskraftmaschinen und Thermodynamik mbH (FVT mbH) was founded in 2002 in Graz in close cooperation with Graz University of Technology. The company conducts research in applied thermodynamics: it develops and optimizes engine concepts and their electrification up to battery-electric and fuel-cell drives, investigates refrigeration cycles of household cooling appliances as well as tunnel ventilation, tunnel safety and air quality. The experimental equipment comprises five engine test benches (20 to 200 kW), a homologation-capable two-wheeler roller dynamometer, five dynamic powertrain test benches, a HIL test bench with battery simulator, and a rapid compression expansion machine (RCEM) for ignition and combustion investigations. In addition, FVT mbH offers emission and consumption measurements including RDE conformity testing (ISO 17025 accredited), simulation tools such as VECTO, PHEM and NEMO, 3D CAD design, homologation, and an accredited measurement laboratory for particulate matter and pollutants. Customers come from the automotive and two-wheeler industries, the commercial vehicle and off-road sector, tunnel infrastructure, as well as authorities and public institutions.

Site
Graz
Processes
Engine test benches (motored and fired operation, 20 kW to 200 kW), Highly dynamic roller dynamometer for two-wheelers (homologation-capable), Emission measurements for type approval and homologation (noise, exhaust, engine power, AMK), Dynamic powertrain test benches, HIL test bench with battery simulator for electrified powertrains, Optical injection chamber (II-Lab Injection-Ignition), DDFM – nozzle flow measurement device (injector characterization for liquid and gaseous fuels, Ignition test bench (investigation of spark behavior)
Materials
Emission and consumption measurement, Emission and consumption simulation (VECTO, PHEM, PHEMlight, NEMO), 3D CAD design (CATIA V5, ProEngineer), Engine process and flow simulation (1D/3D CFD, FE, MBS), Rapid Compression Expansion Machine (RCEM), Optical injection chamber and nozzle flow measurement (DDFM)
Certificates
ISO 17025 (accredited measurement laboratory / RDE conformity testing), ISO 17025 (accredited measurement laboratory)
Founded
2002
Industries
Automotive and vehicle propulsion, Two-wheeler/motorcycle industry, Commercial vehicles, Off-road / mobile work machinery (mining, construction machinery, tractors), Household cooling appliances / compressors, Tunnel and transport infrastructure
  1. 01

    Simulation and modeling

  2. 02

    Design and engineering (3D CAD)

  3. 03

    Test setup and test bench operation

  4. 04

    Emission and consumption measurement

  5. 05

    Homologation and consulting

Processes and Equipment

EM

Emission and consumption measurement

Measurement of exhaust emissions and energy consumption of motor vehicles in the laboratory (roller dynamometers) and in the field (RDE).

SIM

Emission and consumption simulation (VECTO, PHEM, PHEMlight, NEMO)

Models for emission inventories, traffic measures and environmental monitoring, in use throughout Europe.

CAD

3D CAD design (CATIA V5, ProEngineer)

Design and engineering of engines, powertrain units and exhaust aftertreatment systems.

CFD

Engine process and flow simulation (1D/3D CFD, FE, MBS)

Simulation of mixture formation, combustion, heat transfer and pollutant formation.

RCEM

Rapid Compression Expansion Machine (RCEM)

Fundamental investigation of ignition, combustion and knock processes with optical accessibility.

II-Lab

Optical injection chamber and nozzle flow measurement (DDFM)

Characterization of injectors for liquid and gaseous fuels.

Locations

Standort Graz

Graz

AT

Headquarters, research and testing facility

Materials
Emission measurement technology, simulation tools, 3D CAD
  • 5 engine test benches 20–200 kW
  • Homologation-capable two-wheeler roller dynamometer
  • 5 dynamic powertrain test benches
  • Battery simulator and HIL test bench
  • RCEM rapid compression expansion machine
  • Optical injection chamber (II-Lab) with DDFM
  • Ignition test bench and Photron high-speed camera
  • Yokogawa oscilloscope (up to 10 MS/s)
  • Roller dynamometers for passenger cars and heavy commercial vehicles
  • Calorimeter for household compressors
  • Laser Doppler vibrometer
  • Exhaust measurement systems incl. mobile RDE systems

Reference Projects

Combustion process development two-stroke low-pressure direct injection (2T-LPDI)
Combustion process development two-stroke low-pressure direct injection (2T-LPDI)Combustion process development · Two-wheeler/motorcycle industry
Development of a 150 cm³ motorcycle engine
Development of a 150 cm³ motorcycle engineEngine development · Two-wheeler
Development of a gasoline engine with extended expansion
Development of a gasoline engine with extended expansionEngine development · Automotive
Advanced Bearing Technology for Large Engines
Advanced Bearing Technology for Large EnginesSensor development thin-film technology · Large engines
Koralm Tunnel – fire tests in cross-passages
Koralm Tunnel – fire tests in cross-passagesFire tests · Tunnel infrastructure
Fire tests Andelfingen
Fire tests AndelfingenFire tests · Tunnel infrastructure
Environmental measurement technology – accredited testing facility
Environmental measurement technology – accredited testing facilityParticulate matter and pollutant measurement · Environment

Inside the production

Investigation of ignition and combustion processes on the rapid compression
Investigation of ignition and combustion processes on the rapid compression
Measurements for the validation of ignition models
Measurements for the validation of ignition models
Koralm Tunnel – ventilation and cooling
Koralm Tunnel – ventilation and cooling
Superheated steam test bench
Superheated steam test bench
Engine test bench
Engine test bench
Research project BRAFA
Research project BRAFA

Industries

Automotive and vehicle propulsionTwo-wheeler/motorcycle industryCommercial vehiclesOff-road / mobile work machinery (mining, construction machinery, tractors)Household cooling appliances / compressorsTunnel and transport infrastructureAuthorities, cities and public institutionsEnergy converters / waste heat utilization

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engine test benches (motored and fired operation, 20 kW to 200 kW)Testing–––––
Highly dynamic roller dynamometer for two-wheelers (homologation-capable)Testing–––––
Emission measurements for type approval and homologation (noise, exhaust, engine power, AMK)Testing–––––
Dynamic powertrain test benchesTesting–––––
HIL test bench with battery simulator for electrified powertrainsTesting–––––
Optical injection chamber (II-Lab Injection-Ignition)Testing–––––
DDFM – nozzle flow measurement device (injector characterization for liquid and gaseous fuelsTesting–––––
Ignition test bench (investigation of spark behavior)Testing–––––
RCEM (Rapid Compression Expansion Machine) – investigation of ignition, combustion andTesting–––––
FTIR measurement of non-legislated exhaust components / particle number and mass measurementTesting–––––
Passenger car and truck roller dynamometers for exhaust and consumption measurementsTesting–––––
On-board RDE measurements (passenger cars, trucks, off-road, two-wheelers, ISO 17025 accredited)Testing–––––
Accredited measurement laboratory for particulate matter PM10/PM2.5 as well as NOX, NO2, NO, O3Testing–––––
3D CAD design (CATIA V5, ProEngineer)Engineering–––––
Simulation (1D/3D CFD, FE, multibody systems, engine process simulation, longitudinal dynamicsEngineering–––––
Calorimeter for household compressorsTesting–––––

18 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Engine test bench–5Power range 20 kW to 200 kW, motored and fired operation–Graz
Roller dynamometer two-wheelers (homologation-capable, highly dynamic)–1––Graz
Dynamic powertrain test bench–5with extensive measurement and safety technology–Graz
Battery simulator––––Graz
HIL test bench––––Graz
Rapid Compression Expansion Machine (RCEM)–1variable piston stroke, compression ratio, optical accessibility2017Graz
OscilloscopeYokogawa1Sampling rates up to 10 MS/s2017Graz
High-speed cameraPhotron–120,000 images/s (exposure time 1.25 µs)–Graz
Roller dynamometer passenger cars and commercial vehicles––––Graz
Roller dynamometer for heavy commercial vehicles––––Graz
Brake test bench passenger cars and trucks–––ab Q2 2027Graz
Tire roller dynamometer–––ab Q3 2027Graz
Optical injection chamber (II-Lab)––––Graz
DDFM nozzle flow measurement device––––Graz
Ignition test bench––––Graz
Calorimeter for household compressors––––Graz
Laser Doppler vibrometer––––Graz
Exhaust measurement systems (test benches and mobile for RDE operation)––––Graz

Additional services

Emission measurement and energy consumption measurement (RDE, laboratory, test benches)Emission and consumption simulation (VECTO, PHEM, PHEMlight, NEMO)Engine and powertrain development incl. electrification, hybrid, fuel cellDesign and engineering (3D CAD)Engine process simulation and CFDHomologation (noise, exhaust, engine power)Tunnel ventilation and safety, fire testsAir quality and pollutant dispersion (GRAMM/GRAL)Environmental measurement technology / accredited testing facility (PM10, PM2.5, NOx, NO2, NO, O3)Thermodynamics of cooling appliances and compressorsConsulting (incl. VECTO Consulting, HBEFA)Training

Reference customers

European Commission (VECTO, EU Regulation 2017/2400)ÖBB (Koralm Tunnel)Husqvarna MotorcyclesKTM MotorcyclesShercoCPI – Hans Leeb GmbHLEC (cooperation)HBEFA

Quality and Accreditation

FVT mbH operates an ISO 17025 accredited measurement laboratory for the RDE conformity testing of passenger cars and for the measurement of particulate matter (PM10, PM2.5) and the pollutants NOX, NO2, NO and O3. Experimental investigations are carried out on test benches according to the current state of the art in measurement and safety technology.

EvidenceGraz
ISO 17025 (accredited measurement laboratory)

History

  1. 2002

    Foundation of Forschungsgesellschaft für Verbrennungskraftmaschinen und Thermodynamik mbH in cooperation with Graz University of Technology

  2. 2005

    Start of development of two-stroke low-pressure direct injection (LPDI)

  3. 2014

    First series application of 2T-LPDI technology presented (EICMA Milan); Houska Prize finalist (top 10)

  4. 2015

    Commissioned by ÖBB for tunnel ventilation and cooling at the Koralm Tunnel (ongoing)

  5. 2017

    Commissioning of the rapid compression expansion machine (RCEM) at the Graz site; completion of the K project ECO-COOL

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