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FPS Hydraulik – Fertigung

Hydraulic power units, control and valve blocks, test benches as well as retrofit and service from Holdorf.

FPS Hydraulik Logo

FPS Hydraulik GmbH

49451 Holdorf (Head office: design, manufacturing, test bench)New on Amplifa

HRB 222547, Registergericht OldenburgCommercial register
0.25–100 kW / up to 700 barDrive power and system pressure
AgriProof 60/210 Pro: 60 l/min · 210 barOwn test bench system
100% of power units tested beforeTest bench acceptance

Hydraulics from a single source

FPS Hydraulik GmbH from Holdorf in the Oldenburg Münsterland region designs, manufactures and tests custom hydraulic power units to drawing or specification with drive power ratings from 0.25 to 100 kW and operating pressures up to 700 bar. The portfolio includes hydraulic control and valve blocks built to circuit diagram, in-house manufacture of the AgriProof 60/210 Pro implement test bench for agricultural machinery workshops (60 l/min at 210 bar, 730 Nm PTO) as well as retrofit and modernization of existing systems, servo valve repair, hydraulic accumulator service and cylinder overhauls. Components are sourced independently of manufacturer from Bosch Rexroth, Parker, Bucher, Danfoss and HYDAC; control blocks are milled at partner companies and assembled and tested in-house. Every power unit undergoes testing on the company's own test bench before delivery, with a test report. Full documentation with circuit diagram per DIN ISO 1219, STEP model, bill of materials and connection information is part of the delivery. Customers come from mechanical engineering and agricultural machinery; the on-site service with pipe bending machine serves the surrounding area in Lower Saxony.

Site
Holdorf
Processes
Hydraulic power units (design, engineering, build, testing), Control and valve blocks (design, engineering, assembly, testing), Retrofit & modernization of hydraulic systems, Servo valve repair, Hydraulic accumulator service (precharge pressure, nitrogen filling, bladder/accumulator, Recurring inspection of hydraulic accumulators as competent person under BetrSichV, Hydraulic service, troubleshooting and on-site maintenance, Pipe bending on site (adapting pipe lines)
Materials
Circuit diagram standard for hydraulics, 3D data exchange, Hydraulic accumulator service
Certificates
100% test bench acceptance before delivery, Test report with target/actual values and tolerances, Competent person under BetrSichV (accumulator inspection up to 1,000 bar·l)
Industries
Mechanical engineering, Agricultural machinery, Agricultural trade, Agricultural machinery / agricultural machinery workshops
  1. 01

    Inquiry and technical consulting

  2. 02

    Design and engineering (circuit diagram DIN ISO 1219, STEP model)

  3. 03

    Valve selection and channel nominal widths, collision check of drillings

  4. 04

    Manufacturing of control blocks at partner companies

  5. 05

    Assembly, mounting and piping in-house

  6. 06

    Test bench run with test report before delivery

  7. 07

    Delivery including documentation set

  8. 08

    Service, maintenance and retrofit on site

Components and methods

DIN ISO 1219

Circuit diagram standard for hydraulics

All delivered circuit diagrams are fully drawn with component identification per DIN ISO 1219.

STEP

3D data exchange

Every power unit and every control block is delivered as a STEP model so that the components can be integrated into the customer's assembly before manufacturing.

Kolben-/Blasenspeich

Hydraulic accumulator service

Precharge pressure measurement, nitrogen filling and bladder or accumulator replacement with own test and filling equipment, inspection per BetrSichV as a competent person up to 1,000 bar·l.

Holdorf site

Holdorf

DE

Head office: design, manufacturing, test bench, service

  • Hydraulic test bench (own)
  • Pipe bending machine
  • Accumulator test and filling unit
  • AgriProof 60/210 Pro (in-house product)

Components and products

Hydraulic power unit to drawing
Hydraulic power unit to drawingDesign and assembly · mechanical engineering
Hydraulic control block
Hydraulic control blockDesign and assembly · mechanical engineering
Control block with channel routing (CAD)
Control block with channel routing (CAD)Design · mechanical engineering
Hydraulic cylinder
Hydraulic cylinderOverhaul · mechanical engineering
Servo valve
Servo valveRepair · mechanical engineering
Seal kit
Seal kitCylinder repair · service
Hydraulic fittings
Hydraulic fittingsComponents · service
Identical power units in series
Identical power units in seriesCustom build · mechanical engineering

Inside the production

Two identical hydraulic power units in a transport frame
Two identical hydraulic power units in a transport frame
Hydraulic power unit with oil cooler, tank and control cabinet
Hydraulic power unit with oil cooler, tank and control cabinet
Modernized power units after retrofit
Modernized power units after retrofit
Power units packaged ready for shipping in the workshop
Power units packaged ready for shipping in the workshop
Four power units on pallets in the production hall
Four power units on pallets in the production hall
Power unit with ten directional valves and pressure accumulator
Power unit with ten directional valves and pressure accumulator
Power unit on the test bench before delivery
Power unit on the test bench before delivery
Company building in Holdorf
Company building in Holdorf

Industries

Mechanical engineeringAgricultural machineryAgricultural tradeAgricultural machinery / agricultural machinery workshops

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hydraulic power units (design, engineering, build, testing)Assembly––100 kW drive power / 700 bar––
Control and valve blocks (design, engineering, assembly, testing)Assembly–––––
Retrofit & modernization of hydraulic systemsAssembly–––––
Servo valve repairAssembly–––––
Hydraulic accumulator service (precharge pressure, nitrogen filling, bladder/accumulatorAssembly–––––
Recurring inspection of hydraulic accumulators as competent person under BetrSichVTesting––up to 1,000 bar·liters––
Hydraulic service, troubleshooting and on-site maintenanceAssembly–––––
Pipe bending on site (adapting pipe lines)Forming––––Pipe (hydraulic pipes)
Cylinder repair (removal, installation, commissioning, seal kit replacement)Assembly–––––
Oil change, filter change, oil analysisAssembly–––––
Engineering (design, engineering, circuit diagram, 3D STEP model)Engineering–––––
Test bench: pre-delivery testing of power units (100% tested)Testing–––––
AgriProof 60/210 Pro — implement test bench (60 l/min at 210 bar, 730 Nm PTO)Testing–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hydraulic test bench (own)FPS Hydraulik1––Holdorf
Pipe bending machine–1––Holdorf / on site at the customer
Accumulator test and filling unit––––Holdorf / on site
Implement test bench AgriProof 60/210 Pro (in-house product)FPS AgriProof 60/210 Pro–60 l/min, 210 bar, 730 Nm PTO, 200 l tank, CEE 32 A–Holdorf (development and build)

Additional services

Hydraulic power units to drawing/specificationControl and valve blocksAgriProof test benches for implementsRetrofit & modernizationServo valve repairHydraulic accumulator service (precharge pressure, nitrogen, inspection per BetrSichV as competentHydraulic service, troubleshooting and on-site maintenancePipe bending on siteComponents & spare partsHydraulic cylinders (overhaul)Engineering/designTest bench run before delivery with test reportDelivery of circuit diagram (DIN ISO 1219), STEP model, bill of materials and connection informationOil change, filter change, oil analysis referralCylinder repair (seal kits in-house, rod/tube via specialist)

Reference customers

Grimme (EVO280 potato harvester documented in use)Claas (Quadrant 5200 FC large square baler documented in use)

Testing and documentation

Every power unit is run on the company's own test bench before delivery; test report, circuit diagram per DIN ISO 1219, STEP model and bill of materials are part of the delivery. Thomas Schmidt is qualified as a competent person under BetrSichV for the recurring inspection of hydraulic accumulators up to 1,000 bar·liters.

EvidenceHoldorf
100% test bench acceptance before delivery
Test report with target/actual values and tolerances
Competent person under BetrSichV (accumulator inspection up to 1,000 bar·l)

Company

  1. AgriProof page mentions '25 years of hydraulics engineering' without a year

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